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《Journal of The Franklin Institute》2019,356(18):11716-11740
In this paper, a novel supervised nonlinear process monitoring method named comprehensive kernel principal component regression (C-KPCR) is proposed to monitor the quality-related/unrelated additive/multiplicative faults. Firstly, mutual information is used to classify the process variables into quality-related part and quality-unrelated part. Secondly, the original variables matrix and the variables variance matrix are constructed and the data is mapped into high-dimensional feature space to deal with the nonlinear problem. Then the quality-related additive and multiplicative faults can be detected based on the regression model using original variables matrix and variables variance matrix, respectively. Afterwards, the monitoring result of quality-unrelated fault is obtained through combining the quality-unrelated information in the regression model and the quality-unrelated process variables. Finally, the effectiveness of the proposed method is demonstrated by a numerical example and the Tennessee Eastman process.  相似文献   

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In this paper, a practical technology or solution of quality-related fault diagnosis is provided for nonlinear and dynamic process. Unlike traditional data-based fault diagnosis methods, the alternative approach is focused more on identifying the propagation path that combines diagnostic information and process knowledge. The new method addresses the quality-related fault detection issue with developed nonlinear dynamic latent variable model for extracting nonlinear latent variables that exhibit dynamic correlations, then the advantage of relative reconstruction based contribution approach is followed to analyze the potential root-cause variables. Meanwhile, a new partitioned Bayesian network methodology is proposed for propagation path identification of quality-related faults. Finally, the whole proposed framework is applied to a real hot strip mill process, where the effectiveness is further demonstrated from real industrial data.  相似文献   

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A fault tolerant control scheme for actuator and sensor faults is proposed for a tilt-rotor unmanned aerial vehicle (UAV) system. The tilt-rotor UAV has a vertically take-off and landing (VTOL) capability like a helicopter during the take-off & landing while it could cruise with a high speed as a conventional airplane flight mode. A dual system in the flight control computer (FCC) and the sensor is proposed in this study. To achieve a high reliability, a fault tolerant flight control system is required for the case of actuator or sensor fault. For the actuator fault, the fault tolerant control scheme based on model error control synthesis is presented. A designed fault tolerant control scheme does not require system identification process and it provides an effective reconfigurability without fault detection and isolation (FDI) process. For the sensor fault, the fault tolerant federated Kalman filter is designed for the tilt-rotor UAV system. An FDI algorithm is applied to the federated Kalman filter in order to improve the accuracy of the state estimation even when the sensor fails. For a linearized six-degree-of-freedom linear model and nonlinear model of the tilt-rotor UAV, numerical simulation and process-in-the-loop simulation (PILS) are performed to demonstrate the performance of the proposed fault tolerant control scheme.  相似文献   

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Multiplicative faults generally refer to the change of process parameters or structures which are well-suited to represent the process-related anomalies. Unlike sensor faults and external disturbances that are added into process observations and independent with process states, process-related faults directly influence process states such that it is more challenge to reconstruct and diagnose. To address the process-related fault diagnosis, an online fault reconstruction method based on the multiplicative fault model is proposed with the commonly used multivariate statistical process monitoring framework. The fault reconstruction strategy based on the multiplicative fault representation is given by minimizing reconstruction errors. The diagnosability of the proposed reconstruction method is guaranteed for the change of a single parameter, also known as a unidimensional fault. Moreover, the reconstruction-based contribution is derived for providing heuristic references when diagnosing multidimensional faults. Experiments on a numerical example and a simulated continuous stirred tank heater process benchmark are carried out to investigate the effectiveness of the proposed method. The results show that this method can accurately diagnose the faulty variable or loop and further reconstruct the faulty samples into normal ones.  相似文献   

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This paper studies the fault monitoring problem of a spacecraft control moment gyro (CMG) in complex environments based on the data-driven method. First, the wavelet denoising method and short-time Fourier transform (STFT) are utilized to preprocess the signal measured by an industrial personal computer (IPC) to obtain the frequency spectrum of each failure mode. Then, a slice residual attention network (SRAN) based on the ResNeXt model, attention mechanism, and random slice idea is proposed, which can fully capture the edge features of images while satisfying the learning efficiency. Furthermore, a set of comparative experiments are carried out to validate the ability of the proposed method, and the performance of SRAN is further verified under different datasets. Finally, based on the confusion matrix and t-SNE dimension reduction technique, the monitoring ability of SRAN for various faults is analyzed. Experimental results show that SRAN processes good fault monitoring capability and ideal robustness and can identify different fault degrees under the real-time fault monitoring scenario.  相似文献   

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Fault detection and diagnosis is crucial in recent industry sector to ensure safety and reliability, and improve the overall equipment efficiency. Moreover, fault detection and diagnosis based on k-nearest neighbor rule (FDD-kNN) has been effectively applied in industrial processes with characteristics such as multi-mode, non-linearity, and non-Gaussian distributed data. The main challenge associated with FDD-kNN is the on-line computational complexity and storage space that are needed for searching neighbors. To deal with these issues, this paper proposes a monitoring approach where the Fuzzy C-Means clustering technique is used to decrease the overall on-line computations and required storage by measuring the neighbors of the clusters’ centres rather than the raw data. After building the monitoring model off-line based on the data clusters’ centres, the faults are detected by comparing the average squared Euclidean distance between the on-line data sample and the clusters’ centres with a predefined threshold. Then, the detected faults can be diagnosed by calculating the contribution of each variable in the fault detection index. Furthermore, for easily analysing the fault diagnosis results, the relative contribution for each sample data vector is considered. A numerical example and the Tennessee Eastman chemical process are used to demonstrate the performance of the proposed FCM-kNN for fault detection and diagnosis.  相似文献   

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Generally, the efficiency of key performance indicator (KPI) relevant and irrelevant fault monitoring is highly related to the definition of KPI relevant and irrelevant variations in the input space. Therefore, a novel KPI relevant and irrelevant fault monitoring scheme is proposed, the offline modeling phase of which incorporates a neighborhood component analysis (NCA)-based KPI relevant variable selection method and a two-level partial least square (PLS) modeling strategy. With the utilization of NCA, the KPI relevant and irrelevant input variables could be determined, respectively. To obtain an explicit decomposition of KPI relevant and irrelevant variations from the input, a two-level PLS modeling strategy is proposed to avoid the potential loss of KPI relevant information that hidden in KPI irrelevant variables and the potential loss of KPI irrelevant information that resulted from the first level PLS model. It is thus expected to achieve superior performance than the methods that considered in the current work. The effectiveness and superiority of the proposed method in monitoring KPI relevant and irrelevant faults have also be demonstrated by implementing comparisons with its counterparts.  相似文献   

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This paper addresses the interval type-2 fuzzy robust dynamic output-feedback control problem for a class of nonlinear continuous-time systems with parametric uncertainties and immeasurable premise variables. First, the parametric uncertainties are assumed to be a subsystem based on the control input matrix and output matrix, and described as a linear fractional. Secondly, the nonlinear continuous-time systems are described by the interval type-2 fuzzy model. Thirdly, the new dynamic output feedback controller is designed based on the interval type-2 fuzzy model and the linear fractional (parametric uncertainties), the sufficient conditions for robust stabilization are given in the form of linear matrix inequalities (LMIs). Compared with previous work, the developed methods not only have abilities to handle the fuzzy system with immeasurable premise variables but also can deal with the parametric uncertainties effectively. The results are further extended to a mobile robot case and a chemical process case. Finally, two simulation examples are performed to show the effectiveness of the propose methods.  相似文献   

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A novel interval observer filtering-based fault diagnosis method for linear discrete-time systems with dual uncertainties is proposed to detect actuator faults. The idea of minimization is adopted to design a fault-free state estimator by merging unknown but bounded and Gaussian disturbances and noises according to the signal average power principle. Using a fault-free state interval and measurement residual of the system, a fault detection indicator is designed based on the residual probability ratio, to achieve dynamic fault detection, isolation and identification. Finally, various simulation examples are provided to demonstrate the accuracy and effectiveness of the proposed method.  相似文献   

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This paper focuses on the observer-based fault-tolerant control problem for the discrete-time nonlinear systems with the perturbation and the fault signals. First, the nonlinear term with perturbation is put into the local nonlinear part so that the nonlinear system with perturbation can be described as an interval type-1 (IT1) T-S fuzzy system. Then, based on the unknown input observer technology, the IT1 T-S fuzzy fault estimation (FE) observer scheme is presented to obtain the real-time FE information and decouple the local nonlinear part from the estimation error system, where the design complexity and the computational burden are reduced simultaneously. Second, based on the real-time FE information, an FE-based interval type-2 (IT2) T-S fuzzy fault-tolerant control scheme is presented to achieve the compensation for the influence of the fault signal and the stabilization for the system. Different from the traditional methods, a mixed design scheme, which is based on the IT1 T-S fuzzy fault estimation observer method and the IT2 T-S fuzzy fault-tolerant controller method, is proposed in this paper. This strategy can not only reduce the computational burden, but also obtain a less conservative result. Finally, the effectiveness of the mixed design approach is illustrated by an example.  相似文献   

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In synthetic aperture radar (SAR) image change detection, the deep learning has attracted increasingly more attention because the difference images (DIs) of traditional unsupervised technology are vulnerable to speckle noise. However, most of the existing deep networks do not constrain the distributional characteristics of the hidden space, which may affect the feature representation performance. This paper proposes a variational autoencoder (VAE) network with the siamese structure to detect changes in SAR images. The VAE encodes the input as a probability distribution in the hidden space to obtain regular hidden layer features with a good representation ability. Furthermore, subnetworks with the same parameters and structure can extract the spatial consistency features of the original image, which is conducive to the subsequent classification. The proposed method includes three main steps. First, the training samples are selected based on the false labels generated by a clustering algorithm. Then, we train the proposed model with the semisupervised learning strategy, including unsupervised feature learning and supervised network fine-tuning. Finally, input the original data instead of the DIs in the trained network to obtain the change detection results. The experimental results on four real SAR datasets show the effectiveness and robustness of the proposed method.  相似文献   

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This paper investigates the problem of event-triggered fault detection filter design for nonlinear networked control systems with both sensor faults and process faults. First, Takagi–Sugeno (T–S) fuzzy model is utilized to represent the nonlinear systems with faults and disturbances. Second, a discrete event-triggered communication scheme is proposed to reduce the utilization of limited network bandwidth between filter and original system. At the same time, considering network-induced delays and event-triggered scheme, a novel T–S fuzzy fault detection filter is constructed to generate a residual signal, which has nonsynchronous premise variables with the original T–S fuzzy system. Then, the fuzzy Lyapunov functional based approach and the reciprocally convex approach are developed such that the obtained sufficient conditions ensure that the fuzzy fault detection system is asymptotically stable with H performance and is less conservative. All the conditions are given in terms of linear matrix inequalities (LMIs), which can be solved by LMI tools in MATLAB environment. Finally, a numerical example is provided to demonstrate the effectiveness of the proposed results.  相似文献   

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This paper concerns the issues of fault diagnosis and monitoring for an automobile suspension system where only accelerator sensors in the four corners of the car body are available. A clustering based method is proposed to detect the fault happened in the spring, and the Fisher discriminant analysis is applied to isolate the root factor for the fault. Different from most of the existing approaches, the pure data-driven characteristic enables this method to serve as an on-line fault diagnosis and monitoring tool without suspension model or fault features known as a prior. Moreover, this method can classify different reductions in the spring coefficient into one fault rather than different faults. The effectiveness of the proposed method is finally illustrated on an automobile suspension benchmark.  相似文献   

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故障诊断技术是提高故障检测和隔离能力,提高任务可靠性的重要手段,基于模型的故障诊断分析方法得到了广泛应用,但难以用于实时检测诊断,难以计算虚警率等设计指标。本文提出扩展多领域物理系统建模语言Modelica,将多种故障模态嵌入模型中,利用基于假设的真值维护系统(ATMS)方法分析了测试集的生成算法。理论上分析了计算虚警率的可行方案,体现了新模型的优势。  相似文献   

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Data-driven fault diagnosis of closed loop processes has been a challenge in the process control community. The issue of the interaction between the process model and the controller model exists in models directly identified from closed loop data, because for all the measured process outputs, no matter whether they are normal or faulty, they are fed back into the controllers so that the reconstruction-based contribution (RBC) as the fault diagnosis method has a severe fault smearing effect. This article proposes a novel sampling scheme which can significantly eliminate the adverse effect of modeling issues in feedback control. The identifiability condition of model parameters is satisfied in the new sampling framework so that the RBC recovers its efficiency even though the process runs under feedback control. Two benchmarks, a continuous stirred-tank heater process and the Tennessee Eastman challenge problem, are used to test the efficiency of the proposed method.  相似文献   

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Partial least squares (PLSs) often require many latent variables (LVs) T to describe the variations in process variables X correlated with quality variables Y, which are obtained via the traditional nonlinear iterative PLS (NIPALS) optimal solution based on (X, Y). Total projection to latent structures (T-PLSs) performs further decomposition to extract LVs Ty directly related to Y from T, which are obtained by the PCA optimal solution based on the predicted value of Y. Inspired by T-PLS, combined with practical process characteristics, two fault detection approaches are proposed in this paper to solve problems encountered by T-PLS. Without the NIPALS, (X, Y) are projected into the latent variable space determined by main variations of Y directly. Furthermore, the structure and characteristics of several modified methods in statistical analysis are studied based on calculation procedures of solving PCA, PLS and T-PLS optimization problems, and the geometric significance of the T-PLS model is demonstrated in detail. Simulation analysis and case studies both indicate the effectiveness of the proposed approaches.  相似文献   

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In this paper, a robust actuator fault diagnosis scheme is investigated for satellite attitude control systems subject to model uncertainties, space disturbance torques and gyro drifts. A nonlinear unknown input observer is designed to detect the occurrence of any actuator fault. Subsequently, a bank of adaptive unknown input observers activated by the detection results are designed to isolate which actuator is faulty and then estimate of the fault parameter. Fault isolation is achieved based on the well known generalized observer strategy. The simulation on a closed-loop satellite control system with time-varying or constant actuator faults in the form of additive and multiplicative unknown dynamics demonstrates the effectiveness of the proposed robust fault diagnosis strategy.  相似文献   

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