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1.
With the squeeze of electrode tips, the oxide film on aluminum (Al) alloy surface is broken and numbers of micro-gaps are formed randomly. The micro-gaps act as conducting spots at the beginning of welding, so the contact resistance is extremely high and unstable in spot welding of Al alloy. In this paper, a new contact resistance model is adopted to simulate the nugget forming process. This model describes the random distribution characteristic of conducting spots. The simulation results indicate that, within the first 5 ms of welding current (AC, 50 Hz), the temperature distribution at the workpieces interface is seriously irregular. In addition, the nugget does not nucleate from the weld center and grow continuously, however, it nucleates randomly from several points almost instantaneously and then merges into an entity quickly. Experimental results agreed with the numerical simulation.  相似文献   

2.
Study on Potassium Fluoaluminate Eutectic Flux   总被引:2,自引:0,他引:2  
In this study, Noeolok eutectic flux, used widely in the process of the brazing of aluminum and its alloy, was prepared by the reaction between AI(OH)3/KOH resolution and HF. A series of KF-A1F3 euteetic productions at various reaction temperatures were prepared. The melting points of the products were measured by differential thermal analysis (DTA), and the composites were characterized by X-ray diffraction (XRD).The results suggest that the temperature control is important to produce an ideal flux consisting of K2A1F5 , H2O and KA1F4 , with a low melting point of 560 ℃ ,which is suitable for the brazing of aluminum and its alloy as the aluminum fluxes.  相似文献   

3.
Chemical coprecipitation was used to produce ultrafine and easily sinterable Y2O3-stabilized and (Y2O3, MgO)-stabilized ZrO2 powders. Six precipitation processes for preparation of ZrO2-based ultrafine powders were designed separately, meanwhile different techniques used to control the agglomeration formation were proposed. By means of TEM, SEM, Raman spectroscopy and IR spectroscopy, the mechanisms of agglomeration control in the precipitation processes and post-precipitation and drying process were investigated. The experimental results show that adding appropriate anion surface active agents (such as PAA1460) or polymer (PEG1540 matching with PEG200) in aqueous solution systems during precipitation processes could reinforce charge effect and location effect for gel particles interface. Adding wetting agents to wet gels washing with distilled water during drying process could change interface structure of gel particles and decrease surface tension between gel particles. The agglomeration control in the precipitation, post-precipitation and drying processes had remarkable influence on the characteristics of powders. By adding various macromolecules in the processes, the agglomeration state could be controlled efficiently, and the characteristics of powders were improved.  相似文献   

4.
The effects of the electro-deposition conditions on the crystal structure and the properties of electrolytic manganese dioxide(EMD) were investigated in this paper. The results show that EMD was γ-crystal, with sand-like rough interface. The optimal preparation conditions of EMD were 30 min deposition time, and p H=1.0 in Mn SO4-H2SO4 solution at 50 ?C. Surfactant(P1) was conducive to the uniform and stable surface of γ-Mn O2 film, the impedance and the specific surface area of the electrode modified with γ-Mn O2 increased by 21.4 times and 75.6 times, respectively. The redox reversibility and the resolution ratio of characteristic peaks with the modified electrode were significantly improved in the benzodiazepines electrochemical reaction. The achievement illustrated that the controllable synthesis of γ-Mn O2 film thickness was practical in electrochemical sensors, and the determination reliability of benzodiazepines was improved with γ-Mn O2 modified electrodes used in environment monitoring technology.  相似文献   

5.
The normal impingement process of two water droplets upon a thin film on the solid surface was numerically investigated. The numerical treatment was based on the finite volume solution of the Navier-Stokes (N-S) equations combined with the volume of fluid method (VOF). Physically reasonable results for the process of two droplets impacting on the thin film were obtained. The effects of the droplet velocity, the fihn thickness and the spacing between the two droplets on the splash and spread process of the impact were examined.  相似文献   

6.
We first report discovery of the spinel-garnet-orthopyroxene granulite with pure CO2 fluid inclusions from the Fuyun region of the late Paleozoic Altay orogenic belt in Central Asia, NW China. The rock is characterized by an assemblage of garnet, orthopyroxene, spinel, cordierite, biotite, plagioclase and quartz. Symplectites of orthopyroxene and spinel, and orthopyroxene and cordierite indicate decompression under UHT conditions. Mineral chemistry shows that the or-thopyroxenes have high XMg and A12O3 contents (up to 9.23 wt%). Biotites are enriched in TiO2 and XMg and are stable under granulite facies conditions. The garnet and quartz from the rock carry monophase fluid inclusions which show peak melting temperatures of around -56.7℃, indicating a pure CO2 species being presented during the ultrahigh-T metamorphism in the Altay orogenic belt. The inclusions homogenize into a liquid phase at temperatures around 15.3-23.8℃ translating into CO2 densities of the order of 0.86-0.88 g/cm3. Based on prelim  相似文献   

7.
Pinless Friction Stir Welding of AA2024-T3 Joint and Its Failure Modes   总被引:1,自引:0,他引:1  
The joining of aluminum alloy sheets with thickness less than 2.0 mm is difficult via conventional frictionstir welding owing to the defects in the joint, such as root flaw, keyhole and lazy S. In the present research, a newlydesigned pinless tool with involute grooves on its shoulder surface was applied to weld 1.5 mm thick AA2024-T3. Theeffects of the rotating speed and welding speed on the microstructure and mechanical properties of the joints were analyzed.The experimental results showed that the root flaw and keyhole were successfully eliminated. The lazy S wasalso eliminated under the optimized welding parameters. The maximum tensile strength of the joints was 326 MPa,which is about 74.1% that of the base material. Moreover, all the tensile samples fractured from the retreating side.Two fracture modes were observed during the tensile tests, which are related with the lazy S.  相似文献   

8.
An Mg-Zn-Mn-Ca alloy with high Zn content was fabricated by vacuum melting. The as-cast microstructure was investigated using XRD, SEM and EDS. It was shown that the alloy was composed of α-Mg, strip-like Ca2Mg6Zn3 and a few Mn- containing phases. Most of the Ca2Mg6Zn3 phase was distributed at grain boundaries while Mn-containing particles were deposited within grains. The as-cast samples were immersed in a Hank's balanced salt solution (HBSS) up to 24 h. The corroded surface morphology and cross-section microstructure were analyzed after different time of immersion so as to understand the corrosion behavior of the alloy. During immersion in the HBSS, the alloy corroded homogeneously at the very beginning and then localized corrosion occurred. The secondary phases protruded on the surface due to the dissolution of α-Mg, suggesting micro- galvanic corrosion occurred with secondary phases acting as the cathode and ct-Mg as the anode. Micro-cracks were formed at the interfaces between Ca2Mg6Zn3 and α-Mg, indicating an undermining tendency of the secondary phases.  相似文献   

9.
Passivity degradation of 304 stainless steel(SS) in simulated alkaline water chemistries at 300℃ was investigated using polarization curve, scanning electron microscope, time-of-flight secondary ion mass spectrometry(SIMS) and X-ray photoelectron spectroscopy(XPS). Experimental results indicated that 304,SS was selfpassive in the test solution and the thickness of passive film was about 500 nm. Hydroxide was enriched in the outer layer whereas oxide was enriched in the inner layer. Sulfur in thiosulfate could be reduced into lower valence of sulfur and enter the passive film so that the composition of passive film was modified by sulfur. Fe and Cr were enriched in the passive film whereas Ni was depleted in the passive film.  相似文献   

10.
Set points of the indoor air temperature and relative humidity in short-term staying location were studied. In this condition, the thermal reaction of human body varied with the ramp changes of the environmental thermal parameters. The change rules of about 60 subjects‘ thermal reaction to the ramp change of environment were surveyed, and the effect of air movement on the thermal reaction during transient condition was considered by using a questionnaire. With the experimental results and research findings under stable condition, a way to set environmental parameters of short-time staying location was recommended.  相似文献   

11.
AB5-type hydrogen storage alloys are the most promising materials used as the anode in commercial Ni-MH secondary battery. It is very important for electrode materials to have a wider operation temperature range. The component Al is the dominant element to control the electrochemical behavior of the AB5-type alloys at elevated temperature. With the increase of the amount of Al the discharge capacity decreases and the retention of discharge capacity increases with increasing temperature. It is mainly due to the formation of stable and dense surface oxide film Al2O3, which inhibits the electrode corrosion and the further oxidation underneath the surface films.  相似文献   

12.
We first report discovery of the spinel-garnet-orthopyroxene granulite with pure CO2 fluid inclusions from the Fuyun region of the late Paleozoic Altay orogenic belt in Central Asia, NW China. The rock is characterized by an assemblage of garnet, orthopyroxene spinel, cordierite, biotite, plagioclase and quartz. Symplectites of orthopyroxene and spinel, and orthopyroxene and cordierite indicate decompression under UHT conditions. Mineral chemistry shows that the orthopyroxenes have high XMg and Al2O3 contents (up to 9.23 wt%). Biotites are enriched in TiO2 and XMg and are stable under granulite facies conditions. The garnet and quartz from the rock carry monophase fluid inclusions which show peak melting temperatures of around-56.7°C, indicating a pure CO2 species being presented during the ultrahigh-T metamorphism in the Altay orogenic belt. The inclusions homogenize into a liquid phase at temperatures around 15.3–23.8°C translating into CO2 of the order of 0.86–0.88 g/cm3. Based on preliminary minerals paragenesis, reaction textures and petrogenetic grid considerations, we infer that the rock was subjected to UHT conditions. The CO2-rich fluids were trapped during exhumation along a clockwise P-T path following isothermal decompression under UHT conditions. Project supported by the National Basic Research Program (973) of China (No. 2001CB409801), the Exemplary Young Teacher Education and Scientific Research Award Plan of China University, and Postdoctoral Fund of China (No. 2003033033), Postdoctoral Fund of Zhejiang Province, and Starting Fund of Education Ministry, China  相似文献   

13.
Nine limiting binaries of Al2O3-SiO2-Re2O3(Re=Nd, Sm, Gd and La) system are assessed. The binary diagrams or experimental information from Toropov, Mizuno, Aramaki, Bondar, Rolin and Coutures are optimized with the substitutional model of Kaufman and Nesor and the approximate formula of fusion free energy for rare earth element oxides of Wu and Pelton. The extracted Gibbs free energies of pure solid oxides and stoichiometric phases and the solution parameters are used to estimate the corresponding binaries, liquidus surfaces and a series of isothermal sections of four ternaries Al2O3-SiO2-Nd2O3, Al2O3-SiO2-Sm2O3, Al2O3-SiO2-Gd2O3, and Al2O3-SiO2-La2O3. In the Al2O3-SiO2-Gd2O3 system samples as fired at exact temperature with different compositions were analyzed by X-ray diffractometer and the detected results are fitted with the calculation of isothermal sections. Supported by State Key Lab of High Performance Ceramics and Superfine Micro-structure (9517 and 9708)  相似文献   

14.
A commercial AA2618 alloy was treated through melt spinning at rotating speeds of 20 and 40 m·s−1. The as-melt spun ribbons were characterized by a combination of optical microscopy (OPM), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The microstructural evolution of the ribbons in a continuous heating process was investigated, and the microhardness was also measured under different conditions. It was found that Al x FeNi is prone to precipitate in AA2618 alloy due to the minimal solubility of iron and nickel. Fine Al x FeNi particles appeared along the grain boundaries at the chilling sides of as-melt spun ribbons, and at both the grain boundaries and in the interior of grains at the free sides. On continuous heating Al x FeNi precipitated steadily and uniformly throughout the matrix until melting. The microhardness of as-melt spun ribbons decreased significantly from the chilling surfaces to free surfaces. Precipitation of Al x FeNi lowered the hardness of the alloy. Project supported by Special Research Foundation of High-Education Ph. D. Subjects, Education Ministry of P. R. China.  相似文献   

15.
室温下,以Ti(S04)22-6g/L,H2021-2g/L,NaF3-5g/L,EDTA2-6g/L为转化液的主要成分,加入1-2g/LCe(N03)3 .6H20促进转化膜的致密性和均匀性,控制转化液pH4.0-4.5,转化处理10min,在样品表面制备一层化学转化膜.通过中性盐雾测试和电化学测试表征转化膜的耐蚀性,采用冷场发射扫描电镜(SEM)观察转化膜的微观形貌,X射线能谱仪(EDS)分析转化膜的化学成分.结果表明:该转化膜耐蚀性优艮,EDS能谱分析得出这层颗粒状物质主要由Na,A1,F元素和少量的Mg,Ti,O元素组成,推断转化膜的主要成分为Na3AIF6,铈盐起到促进转化膜致密性和均匀性的作用.  相似文献   

16.
Aluminum AlloysTX1IntroductionFe-Alintermetalicshavegreatpotentialitiesforstructuralapplicationsowingtotheirgoodmechanicalprop...  相似文献   

17.
The synthesis of methanol and dimethyl ether (DME) from CO hydrogenation has been investigated on Cu-based catalysts. A series of Cu/ZnO/Al2O3 catalysts were prepared using a solvent-free routine which involved a direct blend of copper/zinc/aluminum salts and citric acid, followed by calcination at 450 °C. The calcination processes were monitored using thermogravimetry differential scanning calorimetry (TG-DSC). Catalysts were further characterized using N2 adsorption, scanning electronic microscopy (SEM), X-ray diffraction (XRD), N2O oxidation followed by H2 titration, and temperature-programmed reduction with H2 (H2-TPR). The reduction processes were also monitored with in-situ XRD. The physicochemical properties of catalysts depended strongly on the types of precursor salts, and catalysts prepared using Al acetate and Cu nitrate as starting materials had a larger surface area, larger exposed metallic copper surface area, and lower reduction temperature. The CO hydrogenation performances of these catalysts were compared and discussed in terms of their structures. Catalysts prepared with copper nitrate, zinc and aluminum acetates exhibited the highest catalytic activity.  相似文献   

18.
In order to separate ZSM-5 zeolite powders from solution easily, a series of magnetic ZSM-5 zeolites were prepared by hydrothermal synthesis with the addition of magnetic Fe3O4 panicles during the crystalline process. The products were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), infrared (IR) spectrum, energy dispersive X-ray (EDX), specific surface area, magnetic susceptibility and adsorption capability. It was found that the magnetic ZSM-5 zeolites had good magnetism and the magnetic susceptibility increased with the increasing amount of Fe3O4 panicles. Compared with the pure ZSM-5 zeolite, the adsorption capability of magnetic ZSM-5 zeolites was acceptable. When the magnetic zeolites were used to adsorb Pb^2+ from solution, the magnetic zeolite powder could be conveniently separated with magnetic separation technology.  相似文献   

19.
In the present work,hierarchical nanostructured titanium dioxide(TiO2) films were fabricated on Ti-25Nb-3Mo-2Sn-3Zr(TLM) alloy for biomedical applications via one-step anodization process in ethylene glycolbased electrolyte containing 0.5wt% NH4F.The nanostructured TiO2 films exhibited three distinct types depending on the anodization time:top irregular nanopores(INP)/beneath regular nanopores(RNP),top INP/middle regular nanotubes(RNT)/bottom RNP and top RNT with underlying RNP.The evolution of the nanostructured TiO2 films with anodization time demonstrated that self-organizing nanopores formed at the very beginning and individual nanotubes originated from underlying nanopore dissolution.Furthermore,a modified two-stage self-organizing mechanism was introduced to illustrate the growth of the nanostructured TiO2 films.Compared with TLM titanium alloy matrix,the TiO2 films with special nano-structure hold better hydrophilicity and higher specific surface area,which lays the foundation for their biomedical applications.  相似文献   

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