共查询到18条相似文献，搜索用时 359 毫秒
1.
分析了焊接工艺条件对6061铝合金薄板激光焊接效果的影响,试验采用连续输出激光焊接方法,在不同的材料表面状态和焊接参数下焊接试板,然后对焊接接头进行金相试验,观察熔深、熔宽、热影响区的大小,比较添加表面活性剂与不加表面活性剂两种表面状态下焊接6061铝合金薄板的效果。通过分析,确定出最佳参数和工艺条件,可为以后更深层的研究激光焊接薄板提供基础。 相似文献
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采用搅拌摩擦焊技术对6061-T5铝合金进行焊接,分析了焊接速度对接头成形、微观结构及力学性能的影响.结果表明:随着焊接速度的增加,沉淀相固溶度下降,晶粒细化;焊接速度过大时,热输入不足,呈现原始态组织.当转速为800 r/min,焊接速度为60 mm/min时,接头成形良好,抗拉强度达到最大值.采用合适的搅拌摩擦焊工艺参数,6061-T5铝合金能实现可靠的连接. 相似文献
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《武汉工程职业技术学院学报》2014,(3)
采用正交试验设计方法,研究电阻点焊DX56D+Z热镀锌钢板时焊接电流、焊接时间和电极压力的优化匹配工艺。试验结果表明,焊接电流对点焊拉剪力和熔核直径影响最大,其次为焊接时间,电极压力最小。最佳焊接工艺参数为焊接电流11kA,焊接时间340ms,电极压力2kN,得到点焊接头拉剪力4.73kN,熔核直径7.14mm。 相似文献
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《邢台职业技术学院学报》2017,(1):67-69
高导热铝合金薄板的连接工艺通常采用点焊工艺。在点焊过程中由于铝合金导热系数高、熔点低、表层氧化膜熔点高导致在点焊时工艺复杂,文章采用数值模拟与介质点焊相结合的工艺进行试验取得良好的效果。 相似文献
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研究了循环荷载作用下铝合金轴压构件的力学性能,并与钢轴压构件进行比较。采用通用有限元分析软件ANSYS对铝合金轴压构件的滞回性能进行有限元分析。分析方法考虑了材料非线性、几何非线性和初始缺陷的影响。根据计算结果,得到了6061-T6铝合金、6061-T4铝合金和Q235钢3种材料轴压构件的滞回曲线、恢复力骨架曲线和刚度退化曲线,并进行了比较研究。分析结果显示,铝合金轴压构件的滞回性能与低碳钢轴压构件较为类似,并受到材料本构关系的显著影响。 相似文献
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采用常规点焊工艺,对用于生产TRIP700及DP700汽车板的1.5mm厚的高Al高强钢冷轧原板进行了电阻点焊试验,得到了合格的点焊强度及破裂模式,说明其有良好的电阻焊性能。焊点的金相组织为马氏体。剥离试验与拉剪试验焊点失效模式有一定的差异。该钢合金含量较高,点焊工艺窗口较窄。 相似文献
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通过有限元软件ANSYS构建非线性数值模型,并利用现有试验数据进行模型准确性验证。分析了板件宽厚比、截面尺寸效应以及是否约束某一主轴方向位移对构件稳定承载力的影响,发现三者影响均可不予考虑。在大规模参数分析的基础上,本文建议对于6061-T6,几何缺陷系数中的两个参数分别取和,对于6061-T4建议取和。对比中、欧规范计算结果发现,该建议与试验及参数分析结果具有更好的吻合性,满足计算精度和安全度的工程设计要求。 相似文献
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通过正交试验法,采用L16（45）正交表对600MPa级高Al冷轧镀锌双相钢WHT600DPDZ点焊工艺参数进行优化,得到了工艺参数对焊点质量的影响规律,并采用极差分析法获得了WHT600DPDZ镀锌板点焊的最佳工艺参数。采用优化的最佳工艺参数进行WHT600DPDZ镀锌板焊接试验,焊点质量检测结果表明焊点具有优异的综合性能。 相似文献
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通过介绍潜弧焊机1M各焊接工艺参数之间的理论关系,结合原有焊机的调试经验并通过调试和分析,最终确定了潜弧焊机IM在焊接29mm、37mm、54mm等三种厚度钛合金材料时的焊接工艺参数。这对使用潜孤焊机摸索厚度较大钛合金材料的焊接工艺参数时具有指导意义。 相似文献
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The joining of aluminum alloy sheets with thickness less than 2.0 mm is difficult via conventional frictionstir welding owing to the defects in the joint, such as root flaw, keyhole and lazy S. In the present research, a newlydesigned pinless tool with involute grooves on its shoulder surface was applied to weld 1.5 mm thick AA2024-T3. Theeffects of the rotating speed and welding speed on the microstructure and mechanical properties of the joints were analyzed.The experimental results showed that the root flaw and keyhole were successfully eliminated. The lazy S wasalso eliminated under the optimized welding parameters. The maximum tensile strength of the joints was 326 MPa,which is about 74.1% that of the base material. Moreover, all the tensile samples fractured from the retreating side.Two fracture modes were observed during the tensile tests, which are related with the lazy S. 相似文献
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对弯曲共振法测量金属材料高温弹性模量的相关问题进行了探讨。结合铝合金高温弹性模量的测量,分析了弯曲共振法测量高温弹性模量中的各种影响因素对结果的影响;总结了弯曲共振法测量中的难点,列出了多种判别虚假共振峰的方法;采用频谱分析对动态法中判定共振频率的方法进行了改进并结合软件采用扫频技术将弹性模量测量自动化。成功应用于国产6061-T6系列铝合金高温弹性模量的测量。 相似文献
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吴晓红 《武汉职业技术学院学报》2013,(5):54-56
针对超薄铝合金箔片（0.18mm）进行了光纤激光高速焊接试验研究,分析了影响光纤激光焊接效果的主要因素.通过对铝合金光纤激光焊接特性的分析,得出焊接头的准直镜与聚焦镜的焦距等对焊接接头形貌有着重要的影响的结论.在适宜的焊接工艺参数下,光纤激光焊接接头上、下表面焊缝形貌平整连续,焊缝一致性良好,拉力足够. 相似文献
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The weld nugget formation in the resistance spot welding(RSW) of aluminum alloy was investigated in the present study. The nugget formation process was directly observed by using a digital high-speed camera. Numerical simulation was also employed to investigate the nugget formation process. The results showed that for the RSW of two aluminum alloy sheets, a nugget was first formed in the workpiece/workpiece(W/W) interface and grew along the radial direction and axial direction of the sheets, and then it became a large elliptical nugget. For the RSW of three aluminum alloy sheets, two small nuggets were firstly formed in two W/W interfaces and grew along the axial direction and radial direction; finally they fused into one nugget. Besides, there existed a critical welding time, after which the nugget size remained nearly unchanged. This indicates that a long welding time is unnecessary for the RSW of aluminum alloy. In addition, the calculated nugget radius was compared with the experimental results, which showed that the simulation results agreed well with the experimental results. 相似文献
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为研究6061-T4铝合金方管压弯构件平面内稳定力学性能,建立ANSYS有限元模型,分析初始缺陷幅值和单元划分精度对数值计算稳定承载力的影响,并通过现有试验数据对ANSYS有限元模型加以验证。在此基础上,进一步分析构件长细比和荷载偏心率对构件稳定承载力的影响。将《铝合金结构设计规范》GB50429-2007压弯构件面内稳定计算公式得到的相关曲线与数值计算的相关曲线进行比较,发现规范公式偏保守较多。基于大量参数分析,建议对于强硬化铝合金,GB50429相关公式中修正系数η1改取0.8,将文中建议结果和数值计算结果进行比较,较原公式吻合更好。 相似文献
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基于Gleeble-3500热模拟试验机平台,对6061铝合金进行等温热压缩实验,研究了该合金在变形温度为350~500℃和应变速率为0.01~10s-1条件下的高温流变行为并建立了6061铝合金的Arrhenius本构方程,应用于Deform软件进行热压缩实验模拟基于动态材料模型和Murty准则,建立了6061铝合金在不同应变下的加工图,结合显微组织进行验证。结果表明,该合金材料的流变应力随应变速率增加而增大,随变形温度降低而增大建立的本构方程能较好描述该合金的高温流变行为变形温度为460~500℃,应变速率为0.1~0.5s-1的区域是该合金最佳工艺参数范围。 相似文献
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With the squeeze of electrode tips, the oxide film on aluminum (Al) alloy surface is broken and numbers of micro-gaps are formed randomly. The micro-gaps act as conducting spots at the beginning of welding, so the contact resistance is extremely high and unstable in spot welding of Al alloy. In this paper, a new contact resistance model is adopted to simulate the nugget forming process. This model describes the random distribution characteristic of conducting spots. The simulation results indicate that, within the first 5 ms of welding current (AC, 50 Hz), the temperature distribution at the workpieces interface is seriously irregular. In addition, the nugget does not nucleate from the weld center and grow continuously, however, it nucleates randomly from several points almost instantaneously and then merges into an entity quickly. Experimental results agreed with the numerical simulation. 相似文献
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Spot welding was widely applied inindustries such asaviation, automobile , and other production departments .Aluminumstructures gradually take a prominent positionowingto lightweight and high intensity. But in quality in-spectionof aluminumalloys ,a single electrical parameter orthermal parameters[1]cannot effectivelyforecast the diame-ter of the weld nugget ,the intensity of spot weld, andsplashing duetotheinstabilityof weldzone caused byalloycompositions and fragile surface oxidation. Theref… 相似文献