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 共查询到18条相似文献,搜索用时 171 毫秒
1.
利用热氧化/氧扩散工艺对纯钛TA2表面进行处理,TA2先分别经500℃、30 min,650℃、30 min和800℃、30 min热氧化处理,随后进行800℃、20 h氧扩散处理.处理后的试样利用金相显微镜,扫描电子显微镜、X射线衍射仪和显微硬度测试仪分别进行表面形貌、物相和硬度的测试分析.结果表明,热氧化/氧扩散工艺在试样表面制得一定厚度的硬化层,表面硬度得到显著提高且沿深度方向硬度快速减小.室温下在去离子水中,采用磁滞伸缩振动空蚀设备对试样的抗空蚀性能进行测试.结果表明,利用热氧化/氧扩散工艺对TA2表面改性可以显著地改善TA2的抗空蚀性能,而这主要归咎于致密的氧扩散层在空蚀过程中可以有效地抑制裂纹的萌生、扩展.  相似文献   

2.
应用光学显微镜、显微硬度计和分析天平,研究了45钢在固体硼铬稀土共渗后的组织和性能。结果表明:硼铬稀土共渗改善了渗层组织,而且温度、保温时间、稀土浓度的变化对渗层组织都有较大的影响。  相似文献   

3.
在Ti-6Al-4V合金表面分别注入3×1017、6×1017、9×1017和2×1018N+/cm2四种剂量的氮离子后,测定了基体材料和四种不同注入剂量下试样在3.5%NaCl溶液中的阳极极化曲线,并对它们的耐点蚀性能进行了比较.结果表明,在五种试样中,以3×1017注入剂量下具有最好的耐点蚀性能,但它的再钝化能力相对较低.  相似文献   

4.
运用金相显微、X射线衍射分析(XRD)等技术研究表面机械研磨(SMAT)处理后低碳钢辉光膏剂等离子渗硼行为。研究结果表明,在等离子辉光炉中进行700℃×6 h渗硼后,机械研磨处理表面的渗硼深度比未处理表面有明显的提高;渗硼层均为双相FeB Fe2B组织,但表面机械研磨处理后的渗硼组织含有相对较多的Fe2B相。表明表面机械研磨处理技术有助于提高辉光膏剂等离子渗硼的深度,改善渗硼组织和性能。  相似文献   

5.
就单渗硼和硼稀土共渗的渗层组织进行了比较。分析了稀土对硼稀土共渗渗层组织结构的影响。  相似文献   

6.
本文讨论了稀土元素对模具钢渗硼的一些影响,渗硼后显微硬度的分布规律,表明了渗硼后工件表面有着极高的硬度,良好的耐磨性。稀土元素的加入对催渗作用的影响存在着一个最佳值。  相似文献   

7.
系统论述了稀土复合渗硼的最新研究进展,分析了渗硼的热力学基础,稀土渗硼的机理研究,稀土复合共渗以及渗硼零件的组织与性能研究。为以后的进一步研究具有重要的指导意义.  相似文献   

8.
本通过对渗硼层显微组织和性能的分析及渗硼后试件耐磨性的试验,研究了自保护膏剂渗硼及复合热处理工艺对工件耐磨性的影响。结论是:自保护膏剂渗硼后,进行不同温度复合热处理,表面高硬度的硼化组织与不同种类的基体组织结合,所表现出的耐磨性是不同的。  相似文献   

9.
在钛基合金Ti-6AI-4V上分别注入3×10~(17)、6×10~(17)、9×10~(17)和2×10~(18)N~+/cm~2四种剂量的氮离了后,进行显微硬度的测定及通过划痕试验测定其耐磨性,结果表明:经离子注入后的钛合金,其显微硬度及耐磨性均有不同程度的提高,但其提高的程度与注入剂量的大小有关,其中,以6×10~(17)和9×10~(17)N~+/cm~2为佳,表明在离子注入技术用于材料改性时,注入剂量与材料表面性能的提高有着密不可分的关系。  相似文献   

10.
不同原始组织对渗硼层深度的影响耿在丹提要:本文研究了不同原始组织对渗硼层深度的影响规律,确定了较佳的原始组织,并对不同原始组织影响渗硼的机理进行了初步探讨。关键词:渗硼,原始组织,渗层深度。1引言渗硼是改善金属材料表面性能的一种行之有效的方法,其适用...  相似文献   

11.
The objective of the present research is to investigate the relationship among tool wear, surface topography, and surface roughness when high-speed end milling Ti-6Al-4V alloy, and also to define an optimal flank wear criterion for the cutting tool to integrate tool life and the surface roughness requirements of the finish milling process. An annealed Ti-6Al-4V alloy was selected as the workpiece material, undergoing end milling with uncoated carbide inserts. The flank wear of the insert was observed and measured with the toolmaker's microscope. To examine machined surfaces, 3D surface topography was provided by the white light interferometer, and the arithmetical mean roughness (Ra) was calculated with the WYKO Vision32 software. The flank wear increases with cutting time, and the maximal flank wear is set as the flank wear criterion. As the cutting process progresses, tool wear is the predominant factor affecting the variation of surface roughness. According to the plots for the tool wear propagation and surface roughness variation, an optimal flank wear criterion can be defined which integrates the tool life and the surface roughness requirements for the finish milling process.  相似文献   

12.
The hole-making process in stack materials consisting of carbon fiber reinforced plastics(CFRP) and Ti-6Al-4V remains a critical challenge. In this paper, an experimental study on the helical milling of CFRP/Ti-6Al-4V stacks was conducted by using two different machining strategies. Helical milling strategyⅠ machines both materials with identical machining parameters, while machining strategyⅡ uses two sets of machining parameters to machine each material. Helical milling performance was evaluated by the following indicators: tool life, cutting forces, hole quality(including diameter deviation, roundness, roughness, and hole edge quality). The results demonstrate that helical milling strategy Ⅱ outperformed strategy Ⅰ, leading to longer tool life(up to 48 holes), smaller cutting forces and better hole quality with higher geometric accuracy and smoother surface finish(Ra≤ 0.58 μm for Ti-6Al-4V and Ra ≤ 0.81 μm for CFRP), eliminating the need for reaming or de-burring.  相似文献   

13.
Aiming at the surface integrity of titanium alloy Ti-6Al-4V in high speed side milling, a series of side mill- ing tests were carried out with uncoated carbide milling cutter at various milling speeds. Surface roughness, residual stress, subsurface microstructure and microhardness variations were investigated. The surface roughness measurement results present that the milling speed from 80 to 120 m/min fails to produce better and more stable roughness values compared with the result obtained from 320 to 380 m/min. The residual stresses in the feed direction and axial depth of cut direction are in similar trends for the two milling speed levels mentioned above. Moreover, the residual stress pro- duced at 320 to 380 m/min is lower and more stable than that at 80 to 120 m/min. The microstructure analysis shows that the volume of β phase in the near surface becomes smaller and the deformation of β phase in the near surface be- comes obvious with the increase of the milling speed. Subsurface microhardness variation was observed down to 200 μm below the machined surface at 80 to 120 m/min and down to 160 μm at 320 to 380 m/min. It is concluded that better surface integrity and higher material removal rate can be obtained at 320 to 380 m/min than at 80 to 120 m/min.  相似文献   

14.
Laser shock processing (LSP), also known as laser peening, is a novel surface treatment technique in the past few years. Compressive residual stresses which imparted by LSP are very important for improving fatigue, corrosion and wear resistance of metals. Finite element analysis (FEA) simulation using ABAQUS software has been applied to predict residual stresses induced by LSP on Ti-6Al-4V titanium alloy with laser pulse duration 30 ns and water confined ablation mode. The residual stress field generated by different shape laser spots was studied, and the square laser spot is shown the most suitability for avoiding stress lack phenomenon and overlapping LSP. Surface residual stresses and plastically affected depth within single square spot both increased with the increase of laser intensity and laser shock times. Furthermore, compared with circle and ellipse spot, the residual stress distribution in overlapping square spots is very uniform only with small overlapping ratio. LSP with square spot can process advantageous residual stress field, and this technique will be used widely.  相似文献   

15.
In this work, the orthogonal cutting experiments on Ti-6Al-4V alloy were conducted at different cutting speeds(10—160 m/min)and feed rates(20—160 μm/rev). The tool-chip contact length was measured by the track of tool rake face; meanwhile, the chip morphology caused by the localized and overall chip deformation was characterized by the degree of segmentation and the chip compression ratio, respectively. These parameters were analyzed and calculated according to the segmented chip morphology. In addition, three modified models considering the overall chip deformation and the localized deformation of adiabatic shear band were proposed, and the constants of the models were calculated by the genetic algorithm optimization. Considering the overall and localized chip deformation, the value and variation trend of the tool-contact length predicted by these three models agreed well with the experimental results.  相似文献   

16.
A bone-like apatite layer consisting of nano-crystals of apatite phase was prepared on the surface of Ti-25Nb-2Zr alloy by chemical biomimetic growth method. TiNbZr alloy specimens were first oxidized at 500℃ for 2 h in the air. Then, they were immersed in 40℃ saturated Na2HPO4 solution for 15 h and 25 ℃ saturated Ca(OH)2 solution for 8 h in turn for pre-calcification. The pre-calcified specimens were immersed in modified simulated body fluid up to 15 d for biomimetic growth. After common oxidization, amorphous titania and anatase were detected on the specimen surface. Except for the substantial amount of calcium and phosphorus, no new phase appeared on the pre-calcified specimens. After the coating process, it was found that the (002) orientation was the preferred orientation during the growing period of hydroxyapatite. The inorganic composition and structure of the coating are very similar to those of human thigh bone, which will be advantageous for its application as biomedical material.  相似文献   

17.
Surface engineering has been emerging as one of the most promising technologies to improve the tribological properties of biomaterials with a view to extending the life span of medical implants. For example, some novel surface engineering techniques including ion implantation of ultra-high molecular weight polyethylene (UHMWPE) and thermal oxidation (TO) treatment of titanium alloy have been developed. However, the full potential of improving the wear resistance of orthopaedic implants based on the UHMWPE/ Ti6A14V system will not be realized until the tribological performance of this surface engineered tribo-system is fully characterized and the acting wear mechanisms are well understood. In this paper, a pin-on-disc tribometer was employed to evaluate the tribological response of the following three tribo-systems: (1) untreated UHMWPE/untreated Ti6A14V. (2) untreated UHMWPE/TO-treated Ti6A14V and (3) ion implanted UHMWPE/TO treated Ti6A14V under water lubricated conditions. Experimental results show that the tribological properties of UHMWPE can be significantly increased by surface enghmering its surface and/or the counterface. Tiffs can be attributed to the hardened surface of UHMWPE via molecular structure modification induced by ion bean bombardment coupled with the surface oxide layer on Ti6A14V formed during TO treatment, which has favorable tribological compatibility with UHMWPE.  相似文献   

18.
以一金属-梯度材料-陶瓷的复合圆简为研究对象,研究了功能梯度材料组份连续变化论况下的温度分布和热应力分布规律;并根据强度理论,就ZrO2Ti-6AI-4V梯度材料的热应力分布进行了组份分布的统和特性设计.计算结果表明:金属-陶瓷梯度材料具有较好的热应力缓和性,且其模型具有较广的适用性.  相似文献   

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