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面向线切割的微小齿轮设计与啮合仿真
引用本文:安鲁陵,汪炜,周来水,朱如鹏.面向线切割的微小齿轮设计与啮合仿真[J].东南大学学报,2006,22(1):78-81.
作者姓名:安鲁陵  汪炜  周来水  朱如鹏
作者单位:南京航空航天大学机电学院 南京210016
基金项目:The Teaching and Research Award Program for 0utstanding Young Teachers in Higher Education Institutions of M0E, P. R. China.
摘    要:针对线切割加工的特点,讨论了微小齿轮的设计和主要参数的确定,舍弃了普通齿轮设计方法中对参数的一些限制条件,使微小齿轮的设计更加灵活.基于齿轮啮合理论,研究了渐开线微小齿轮轮廓的生成算法.分析了齿轮啮合中的齿廓干涉现象,设计了齿轮啮合过程仿真算法.基于ACIS几何平台,开发了面向线切割的微小齿轮设计和啮合仿真软件,实现了微小齿轮的造型,并可进行啮合过程仿真和干涉检验.最后通过一对微小齿轮的设计制造实验,验证了该方法的可行性.

关 键 词:线切割  微小齿轮  齿廓  造型  啮合仿真
收稿时间:04 27 2005 12:00AM

WEDM oriented micro gear design and mesh simulation
An Luling,Wang Wei,Zhou Laishui,Zhu Rupeng.WEDM oriented micro gear design and mesh simulation[J].Journal of Southeast University(English Edition),2006,22(1):78-81.
Authors:An Luling  Wang Wei  Zhou Laishui  Zhu Rupeng
Institution:College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
Abstract:For the design of gears manufactured with wire electrical discharge machining (WEDM) technology,determination of the primary gear parameters is discussed considering the characteristics of the machining method.Some constraint conditions on gear parameters are abnegated,which makes micro gear design more flexible.Based on gear mesh theory,the algorithm of generating gear tooth profiles is studied,which includes involute and non-involute curve segments.The phenomena of tooth profile interferences during gear mesh are analyzed, and a gear mesh simulation algorithm is designed.Based on ACIS,the WEDM oriented software for the design and mesh simulation of micro gears is developed,by which the modeling,mesh simulation and interference check can be implemented.An experiment is carried out to design and manufacture a pair of micro involute gears,and the proposed method is proved feasible.
Keywords:wire electrical discharge machining  micro gear  tooth profile  modeling  mesh simulation
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