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1.
Instead of manual polishing work for aluminum wheel hub (hub) surface, a new planetary scroll surface polishing method based on the rotation and revolution of hub in abrasives is presented in this paper. Since conventional barrel rotation polishing mode is unsatisfactory, shorter polishing period and lower energy consumption are expected. The surface polishing mechanism of the proposed method is ghen introduced. The influence of cutting velocity, cutting angle, abrasive on surface polishing quality and efficiency, as well as the correlation of the revolution velocity and the rotation velocity of hub are discussed. Experimental results show that high surface polishing quality and efficiency can be achieved with the new polishing method implying that a dustless clean working environment is realized.  相似文献   

2.
根据ABB IRB4400机器人结构和D-H运动学模型,分析了ABB六轴工业机器人示教的过程,讨论了机器人示教运动的理论基础,论述了自动磨抛系统的工业机器人运行轨迹与速度、工件坐标与工具坐标等系统参数的设定方法。  相似文献   

3.
The market of stainless electric steel kettles is growing significantly, but the main mechanism for polishing kettles via traditional handwork operations limits the growth of electric kettle manufacturing. Based on the successful multi-tool automatic polishing system for electric stainless steel kettles, regression analysis and orthogonal tests were employed to construct a polishing process model, with a purpose to improve the automatic polishing technology for electric stainless steel kettles. The model reveals the relationship between the surface roughness and processing parameters including gringding depth, abrasive tangent speed, workpiece rotating speed and axial feeding speed. Simulation and experimental results are in agreement,which shows that this modeling method is feasible in practice, and it can also be used as a guidance for planning automatic polishing process of electric stainless-steel kettles.  相似文献   

4.
In five-axis machining,tool orientation above a blade stream surface may lead to tool collision and a decrease in workpiece rigidity.Hence,collisionless tool orientation smoothing(TOS)becomes an important issue.On the basis of a constant scallop height tool path,the triangular facets in the faces,vertices format are constructed from cutter contact(CC)using the Voronoi incremental algorithm.The cutter location(CL)points candidate set is represented by an oblique elliptic cone whose vertex lies at CC using NURBS envelope.Whether the CL point is above its CC is judged by the dot product between the normal vector and the point on triangulation nearest to the CL point.The curvatures at CC are obtained by fitting a moving least square(MLS) quadratic patch to the local neighborhood of a vertex and calculating eigenvectors and eigenvalues of the Hessian matrix.Triangular surface elastic energy is employed as the weight in selection from the NURBS envelope.The collision is judged by NURBS surface intersection.TOS can then be expressed by selecting a CL point for each CC point and converted into a numerical control(NC)code automatically according to the postprocessor type of the machine center.The proposed method is verified by finishing of a cryogenic turboexpander impeller of air separation equipment.  相似文献   

5.
基于集群磁流变效应超光滑平面抛光理论及试验装置对单晶碳化硅基片进行了平面抛光试验,结果表明,金刚石磨料对单晶Sic基片具有较高的材料去除率;加工间隙在1.5I砌左右具有较好的加工效果,随着加工时间的延长表面粗糙度越来越小,且30min内表面粗糙度变化率达到89%以上。通过优化工艺参数对单晶SiC进行集群磁流变平面抛光,发现经过30min加工,表面粗糙度Ra从42.1m下降到4.2nm,表明集群磁流变效应平面抛光用于加工单晶SiC基片可行且效果显著。  相似文献   

6.
传统刻面宝石加工主要以手工加工为主,其精度主要由技术工人的经验和熟练程度来控制,自动化程度较低。针对上述不足,开发出一种能实现宝石全自动加工的宝石加工机械手。对该宝石加工工艺进行了介绍,对该机械手的结构组成进行了详细阐述。经过样机测试表明,该机械手能实现宝石的研磨和抛光的全自动操作,加工出来的产品质量好、精度高,能达到预定的工作要求。  相似文献   

7.
通过作图比较,研究了不同尺寸刀具的切削粗糙度要求对刀具轨迹的影响,又进一步通过对曲面特征细分进行研究,并举例说明了如何利用MasterCAM的虚拟仿真技术和自动编程技术,以实现数控铣削加工刀具路径优化。  相似文献   

8.
INTRODUCTION Parts of complex surfaces have found wide ap-plications today in airplane,ship,automobile industry,medical science,etc.How to detect the internal de-fects of parts of complex surfaces efficiently and ac-curately is an important issue.Due to its special ad-vantages of high sensitivity,good detection,strong penetration ability,and harmlessness to human body,ultrasonic detection has become a most important method of Nondestructive Test(NDT).However,at present in China,to detec…  相似文献   

9.
软件缺陷定位的有效性和及时性是提升软件质量的关键因素,现有自动缺陷定位方法和手工调试方法具有一定局限性。为解决这一问题,基于高斯过程的缺陷定位方法和软件自动修复对缺陷定位的有效性评估机制,设计了一种新的面向安全攸关系统的缺陷定位框架。基于ManyBugs和 IntroClass设计了软件缺陷定位测试数据集构造方法和实验方案。实验结果表明,该设计方案有效可行。  相似文献   

10.
To have insight into cognitive load (CL) during online complex problem solving, this study aimed at measuring CL through physiological data. This study experimentally manipulated intrinsic and extraneous load of exercises in the domain of statistics, resulting in four conditions: high complex with hints, low complex with hints, high complex without hints and low complex without hints. The study had a within-subject-design in which 67 students solved the exercises in a randomized order. Self-reported CL was combined with physiological data, namely, galvanic skin response (GSR), skin temperature (ST), heart rate (HR) and heart rate variability (HRV). Multiple imputation was used for handling missing data from resp. 16 and 19 students for GSR/ST and HR/HRV. First, differences between conditions in view of physiological data were examined. Second, we investigated how much variance of self-reported CL and task performance was explained by physiological data. Finally, we investigated which features can be used to assess (objective) CL. Results revealed no significant differences between the manipulated conditions in terms of physiological data. Nonetheless, HR and ST were significantly related to self-reported CL, whereas ST to task performance. Additionally, this study revealed the potential of ST and HR to assess high CL.  相似文献   

11.
对同一样品采用双喷电解法和离子减薄法制备透射电镜薄膜样品,观察含铜钢中的ε-Cu析出相,结果表明:双喷电解法试样由于ε-Cu析出相与基体的腐蚀速率不同衍衬像反差较大,低倍观察较清楚,但高分辨像不清楚。经离子减薄后,由于ε-Cu析出相与基体共格,观察到的ε-Cu析出相与基体边界不清楚,但高分辨像的晶格条纹清晰显示真实的内部结构.通过能量损失像可得到析出相的分布情况。将离子减薄后的试样再用电解液进行腐蚀,用酒精清洗后电镜进行观察,可见大量的析出相颗粒,效果较好。  相似文献   

12.
在零件表面进行渗氮工艺研究过程中,渗氮化合层的检测尤为重要.为了研究如何提高化合层检测制样的质量.文章首先分析比较热镶嵌工艺与冷镶嵌工艺对渗氮层试样制作质量的影响,然后又进一步对试样加工过程中抛磨速度和方向、抛磨压力和时间等诸因素进行试验分析,最终获得结论是:在表面渗氮工艺研究过程中,化合层检测试样宜采用热镶嵌,对于直径30mm的热镶嵌试样,采用450r/min-500r/min的转速、10N的压力、单向磨抛2.5min-3min,是较理想的工艺参数.渗氮层检测制样效果经验证合格.  相似文献   

13.
凸轮反求工程与NC加工   总被引:1,自引:0,他引:1  
以凸轮反求工程与NC加工为背景,探讨实现CMM,CAD/CAM系统,NC机床一体化的一种加工方法。利用三坐标测量机(CMM)接触式测量,获取凸轮轮廓的若干数据;通过数据处理,传给Pro/ENGINEER系统,进行实体造型与NC加工;用三坐标测量机和EZ ISIS曲线曲面软件及数字化模型进行加工件检测。  相似文献   

14.
分析了铝的电化学抛光研究现状,通过实验获得了一种效果好的环保型抛光工艺.实验结果表明:在碱性溶液中加入适当添加剂抛光铝材,可明显降低生产成本,改善工作环境,提高抛光表面质量.  相似文献   

15.
设计了一套模拟打磨工艺的自动打磨机器人实验装置。装置整体为笛卡尔坐标系龙门架结构,执行机构包括三轴直线导轨、夹持固定机构和二轴打磨机械臂,由步进电动机、舵机和直流电动机驱动,采用西门子PLC和Arduino单片机进行分散控制,以触摸屏作为人机界面,实现对实验装置的操作。该实验装置基于学科交叉和课程融合理念设计,涉及了PLC、单片机、微型电机、工业总线、运动控制等技术,开发了配套实验项目,有利于培养学生的知识应用能力和实践创新能力,能够满足培养创新型卓越工程技术人才的需求。  相似文献   

16.
1 Introduction a Defects existing on the surface of precise-optical products include digs, scratches, cracks, open bubbles and damaged edges [1], which form because of manufacturing process or the material itself. Surface defects impair products’ quality…  相似文献   

17.
结合单晶蓝宝石衬底磨粒抛光工艺的最新研究进展,从磨粒加工的去除过程出发,综述了应用于单晶蓝宝石衬底抛光的游离、固结、半固结磨料抛光工艺的材料去除模型、工艺特点及各因素影响规律,从材料去除率和表面质量的角度对不同的磨粒抛光工艺展开了分析。根据单晶蓝宝石衬底的应用需求和目前抛光方法存在的不足,指出了蓝宝石衬底超精密抛光技术的下一步研究方向。  相似文献   

18.
从力学去除机理对振动抛光和磨料流抛光进行了分析,提出了旋转磨粒流抛光方法,同时增加了运动行程长度,提高了材料去除率;既能使工件表面更加平整,又能改善表面的应力状态.分析了如何配制最合适的磨料流加工研磨磨料,通过几种不同配料的对比实验,最后提出了一种润滑油、橡胶和磨粒的混合模型,可以兼顾高强度、高扯裂性、氧化安定性和润滑性.  相似文献   

19.
The purpose of this study was to determine the effects of a cooperative learning (CL) intervention on the levels of social and task engagement of a child with autistic spectrum disorder (ASD) conducted in a mainstream class setting and a child with ASD implemented in a special needs class setting. The target children were two 8‐year‐old boys diagnosed with high functioning autism. Both children were placed in CL groups which included three typically developing peers, one male and two females. Four baseline sessions taught in a traditional teaching format and seven CL intervention sessions based on a “learning together/conceptual approach” took place. All sessions were recorded for video analysis. CL was found to be successful in substantially increasing the level of social engagement for both the child in the special needs class and the child in the mainstream class. CL was not found to facilitate task engagement. Active task engagement was found to remain relatively stable and passive task engagement was found to decrease for one child and remain stable for the other. Teacher concerns and issues relating to the practical implementation of CL in both settings are discussed.  相似文献   

20.
研究了1Cr18Ni9Ti不锈钢在磷酸—硫酸—铬酐等电解液中电化学抛光后的性能。结果表明:电化学抛光后1Cr18Ni9Ti表层钝化膜形成,其耐腐蚀性明显提高,表面光亮度比机械抛光明显提高,可达镜面程度。同时冷作硬化层的去除,使表面显微硬度稍下降,电化学抛光可提高1Cr18Ni9Ti不锈钢的宏观性能。  相似文献   

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