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1.
采用电弧离子镀工艺,调节N2分压制备了系列(Ti,A1)N硬质涂层,研究了不同N2分压对涂层表面形貌、相结构、成分及力争性能的影响.结果表明,当氮气分压较低时,涂层金属相含量较高,涂层硬度和残余应力较低,膜/基结合力较高,涂层耐磨性较差;当氮气分压较高时,涂层氮化物相含量较高,涂层硬度和残余应力较高,膜/基结合力偏低,涂层耐磨性很强.  相似文献   

2.
采用电弧离子镀工艺,调节N2分压制备了系列(Ti,A1)N硬质涂层,研究了不同N2分压对涂层表面形貌、相结构、成分及力争性能的影响.结果表明,当氮气分压较低时,涂层金属相含量较高,涂层硬度和残余应力较低,膜/基结合力较高,涂层耐磨性较差;当氮气分压较高时,涂层氮化物相含量较高,涂层硬度和残余应力较高,膜/基结合力偏低,涂层耐磨性很强.  相似文献   

3.
介绍了适用薄膜残余应力测量的弯曲法和X射线掠射法,重点介绍了一种新型测量薄膜残余应力的方法—纳米压痕法,并采用非球形压头纳米压痕法测量了NiTi薄膜的残余应力,对薄膜残余应力的测量进行了有益的探讨和尝试,结果表明纳米压痕技术可作为定性测量薄膜残余应力的有效手段。  相似文献   

4.
采用磁控溅射方法在Si片沉积了Ti-50.9at%Ni形状记忆合金薄膜,并将薄膜分别在不同温度下进行退火.利用示差扫描量热方法(DSC)、X射线衍射仪(XRD)、透射电镜(TEM)研究了薄膜退火前后形貌、相变特征及应力随退火温度的变化.实验结果表明:溅射态薄膜为非晶态,其晶化温度范围为430℃-535℃,晶化同时伴随着Ti3Ni4相的析出;退火后的薄膜随着退火温度的升高,Rs、Af、Ms均呈上升趋势.薄膜的残余应力随着退火温度的增加而逐渐减少.  相似文献   

5.
以阳极氧化法制得的TiO2薄膜光电极为工作电极,铂环为对电极,饱和甘汞电极为参比电极,组成光电催化降解苯酚体系.运用电化学阻抗图谱(EIS),测得光电催化过程中TiO2薄膜光电极的空间电荷层电容,计算出半导体能带结构参数--空间电荷层宽度W.结果证明:当空间电荷层宽度W随阳极偏压增加而增大时,TiO2薄膜电极光催化活性提高;当其等于薄膜厚度时,光催化活性最好,此时出现最佳偏压值;继续增加偏压,活性反而有所下降.  相似文献   

6.
利用热弹塑性有限元方法,通过瞬态热结构直接耦合,模拟Si3N4陶瓷二次部分瞬问液相连接过程,分析了连接接头残余应力分布状态和中间层对此连接接头应力分布的影响。结果表明:陶瓷外表面靠近连接界面的附近存在最大拉伸应力;采用Ti/Cu/Ni/Cu/Ti中间过渡层的接头应力出现大幅度的降低;陶瓷与金属之间热膨胀系数的巨大差异是导致残余应力的主要原因,采用中间过渡层能缓和接头的残余应力,提高接头强度。  相似文献   

7.
结构层淀积是MEMS加工过程中的重要工艺步骤,淀积薄膜的应力梯度是影响MEMS器件性能的一个重要的力学参数.文中介绍了几种常见的平均应力梯度在线测量方法,阐明了其测试结构及测量原理,并对这些测量方法进行了比较.  相似文献   

8.
根据矩形板在轴线上有焊缝时,残余应力分布特点,建立了该残余应力的数学模型。推出了存在焊接残余应力时四边简支矩形薄板的固有频率的计算公式。得出了残余应力越大,频率变化越大。频率阶数越高,受残余应力影响越大等4点结论  相似文献   

9.
本文作者利用自行研制的激光测氢装置,测量了焊接接头和U型试样中的氢分布,并且推导了U型试样弯曲部分(塑性变形区)的应变、残余应力计算公式。结果表明:在焊接接头中,1.沿熔深方向上,氢分布是不均匀的。最高氢含量在熔合线附近;2.氢的具体分布情况,取决于焊缝金属和母材原始含氢量,以及金相组织。在U型试样中,1.计算应变的公式ε_θ~ρ=(tθ)/(πr_0)和应力公式σ_θ=F((tθ)/(πr_0))~n可以用来计算无明显反弹的U型试样弯曲部分的应变量和残余应力值。1Cr18Ni9Ti(C.R.)钢的F=990MPa、n=0.146;2.氢分布明显受应力和应变的影响。应力、应变值愈大,含氢量愈高。  相似文献   

10.
建立了模拟涂层残余应力的数学模型,对等离子喷涂不同厚度NiCrAl/Cr2O3-8%TiO2涂层的残余应力进行了模拟,模拟结果表明:由于涂层与基体的热膨胀系数不匹配等原因,在界面等区域存在严重的应力集中,涂层内部的残余应力水平,随涂层厚度增加而增加,涂层中的径向、轴向、切向应力均为压应力,径向应力是最主要的应力。  相似文献   

11.
Laser shock processing (LSP), also known as laser peening, is a novel surface treatment technique in the past few years. Compressive residual stresses which imparted by LSP are very important for improving fatigue, corrosion and wear resistance of metals. Finite element analysis (FEA) simulation using ABAQUS software has been applied to predict residual stresses induced by LSP on Ti-6Al-4V titanium alloy with laser pulse duration 30 ns and water confined ablation mode. The residual stress field generated by different shape laser spots was studied, and the square laser spot is shown the most suitability for avoiding stress lack phenomenon and overlapping LSP. Surface residual stresses and plastically affected depth within single square spot both increased with the increase of laser intensity and laser shock times. Furthermore, compared with circle and ellipse spot, the residual stress distribution in overlapping square spots is very uniform only with small overlapping ratio. LSP with square spot can process advantageous residual stress field, and this technique will be used widely.  相似文献   

12.
本文建立了热残余应力分析的数学模型,采用数值方法对陶瓷涂层材料的热残余应力进行了分析,得出了金属基底的弹性性能、过渡层的厚度和陶瓷涂层的孔隙率对热残余应力的影响,为含FGM的陶瓷涂层材料的优化提供了一种理论分析方法。  相似文献   

13.
采用应力解除法在祁东矿-408、-500和-600三个水平进行了原岩应力测试及计算,确定了祁东井田主应力的大小和方向以及三个主应力随深度的变化关系:祁东煤矿的地应力场以水平构造应力为主,最大主应力方向为北东向到近于东西向;中间主应力为垂直应力,垂直应力接近于上覆岩层的重量;最大主应力梯度值为0.029MPa/m,垂直应力梯度值为0.026MPa/m,最小主应力梯度值为0.023MPa,/m;地应力测量结果为研究祁东矿区域内各点的应力状态及应力场分布提供了理论依据。  相似文献   

14.
采用光学方法,测量了硅基镀铜膜的应力随厚度及温度变化关系。实验结果表明与弹性理论一致,屈服强度与膜厚的倒数近似成正比,且应力与温度相关。  相似文献   

15.
INTRODUCTION Polycrystalline diamond compacts (PDC), con-sisting of a polycrystalline diamond (PCD) layer on a WC-Co substrate, and having high hardness and abrasive resistance, are used in a variety of drilling and machining applications (Farhad, 2001; Sadi and Muzaffer, 2001). However, due to differences of thermal and mechanical properties in diamond and WC-Co substrate, residual thermal stresses develop in regions near the interfaces during fabrication. The diamond coating exhib…  相似文献   

16.
Aiming at the surface integrity of titanium alloy Ti-6Al-4V in high speed side milling, a series of side mill- ing tests were carried out with uncoated carbide milling cutter at various milling speeds. Surface roughness, residual stress, subsurface microstructure and microhardness variations were investigated. The surface roughness measurement results present that the milling speed from 80 to 120 m/min fails to produce better and more stable roughness values compared with the result obtained from 320 to 380 m/min. The residual stresses in the feed direction and axial depth of cut direction are in similar trends for the two milling speed levels mentioned above. Moreover, the residual stress pro- duced at 320 to 380 m/min is lower and more stable than that at 80 to 120 m/min. The microstructure analysis shows that the volume of β phase in the near surface becomes smaller and the deformation of β phase in the near surface be- comes obvious with the increase of the milling speed. Subsurface microhardness variation was observed down to 200 μm below the machined surface at 80 to 120 m/min and down to 160 μm at 320 to 380 m/min. It is concluded that better surface integrity and higher material removal rate can be obtained at 320 to 380 m/min than at 80 to 120 m/min.  相似文献   

17.
To take into account the couple stress effects, a modified Reynolds equation is derived for dynamically loaded journal beatings with the consideration of the elasticity of the liner. The numerical results show that the influence of couple stresses on the bearing characteristics is significant. Compared with Newtonian lubricants, lubricants with couple stresses increase the fluid film pressure, as a result enhance the load-carrying capacity and reduce the friction coefficient. However, since the elasticity of the liner weakens the couple stress effect, elastic liners yield a reduction in the load-carrying capacity and an increase in the friction coefficient. The elastic deformation of the bearing liner should be considered in an accurate performance evaluation of the journal bearing.  相似文献   

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