共查询到18条相似文献，搜索用时 796 毫秒
1.
RH和RH-KTB精炼过程中钢液流动和混合特性的研究 总被引：7，自引：0，他引：7
The flow and mixing characteristics of molten steel during the vacuum circulation refining,including RH(Ruhrstahl-Heraeus) and RH-KTB(Ruhrastahl-Heraeus-Kawasaki top blowing) processes,were investigated on a 1/5 linear scale water model of a 90t multifunction RH degasser,The circulation rate was directly and more accurately determined,using a new method by which the more reliable results can be obtained.The fluid flow pattern and flow field in the ladle were demonstrated,observed and analyzed.The mixing time of liquid in the ladle was measured using electrical conductivity method.The residence time distribution in the RH model was obtained by tracer response technique.The influence of the main technological and geometric factors,including the gas top blowing*(KTB) operation,was examined.The results indicated that the circulation rate of molten steel in the RH degasser can be fairly precisely calculated by the formula:Q1p=0.0333Qg^0.26Du^0.69Dd^0.80(t/min),where Qg-the lifting gas flow rate(NL/min);Du and Dd-the inner diameters of the up and down-snorkels(cm),respectively.The maximum value of circulation rate of molten steel in the case of the 30cm diameters either of the up-and down-snorkels for the RH degasser(the “Saturated” rate) is approximately 31 t/min.the corresponding gas flow rate is 900NL/min.Blowing gas into the vacuum chamber through the top lance like KTB operation does not markedly influence the circulatory flow and mixing charateristics of the RH process under the conditions of the present work.There exist a major loop and a large number of small vortices and eddies in the ladle during the RH refining process.A liquidliquid two-phase flow is formed between the descnding stream from the down-snorkel and the liquid around the stream.All of these flow situation and pattern will strongly influence and determine the mixing and mass transfer in the ladle during the refining.The correlation between the mixing time and the stirring energy density is τmε^0.50 for the RH degasser.The mixing time rapidly shortens with an increase in the lifting gas flowrate.At a same gas flow rate,the mixing times with the up-and down-snorkel diameters either of 6 and 7cm are essentially same.The 30cm diameters either of the up-and down-snorkels for the RH degasser would be reasonalble.The concentration-time curve showed that three circulation cycles are at least needed for complete mixing of the liquid steel in the RH degasser. 相似文献
2.
The market of stainless electric steel kettles is growing significantly, but the main mechanism for polishing kettles via traditional handwork operations limits the growth of electric kettle manufacturing. Based on the successful multi-tool automatic polishing system for electric stainless steel kettles, regression analysis and orthogonal tests were employed to construct a polishing process model, with a purpose to improve the automatic polishing technology for electric stainless steel kettles. The model reveals the relationship between the surface roughness and processing parameters including gringding depth, abrasive tangent speed, workpiece rotating speed and axial feeding speed. Simulation and experimental results are in agreement,which shows that this modeling method is feasible in practice, and it can also be used as a guidance for planning automatic polishing process of electric stainless-steel kettles. 相似文献
3.
Inverse heat conduction method （IHCM） is one of the most effective approaches to obtaining the boiling heat transfer coefficient from measured results. This paper focuses on its application in cryogenic boiling heat transfer. Experiments were conducted on the heat transfer of a stainless steel block in a liquid nitrogen bath, with the assumption of a 1D conduction condition to realize fast acquisition of the temperature of the test points inside the block. With the inverse-heat conduction theory and the explicit finite difference model, a solving program was developed to calculate the heat flux and the boiling heat transfer coefficient of a stainless steel block in liquid nitrogen bath based on the temperature acquisition data. Considering the oscillating data and some unsmooth transition points in the inverse-heat-conduction calculation result of the heat-transfer coefficient, a two-step data-fitting procedure was proposed to obtain the expression for the boiling heat transfer coefficients. The coefficient was then verified for accuracy by a comparison between the simulation results using this expression and the verifying experimental results of a stainless steel block. The maximum error with a revised segment fitting is around 6%, which verifies the feasibility of using IHCM to measure the boiling heat transfer coefficient in liquid nitrogen bath. 相似文献
4.
The deformation behavior of hot isostatic pressing (HIP) FGH96 superalloy was characterized in the temperature range of 1 000-1 100℃and strain rate range of 0.001-0.1s-1 using hot compression testing. The flow curves of HIP FGH96 superalloy during hot deformation was analyzed systematically. The results show that deformation temperature, strain rate and strain are the main influence factors on flow stress of HIP FGH96 superalloy during hot deformation. The flow stress displays a peak at a critical strain and then decreases with further increase in strain. For a given strain, the flow stress decreases with the increase of deformation temperature, and increases with the increase of strain rate. A mathematical model of these flow curves was established through regression analysis and taking the strain as a modification factor. The calculated stress values agree well with the experimental values. 相似文献
5.
The integration of water quality analysis simulation program （WASP） with a geographical information system （GIS） is presented.This integration was undertaken to enhance the data analysis and management ability of the widely used water quality model.Different types of data involved in WASP modeling were converted and integrated into GIS using a database method.The spatial data modeling and analysis capability of GIS were used in the operation of the model.The WASP water quality model was coupled with the environmental fluid dynamics code （EFDC） hydrodynamic model.A case study of the Lower Charles River Basin （Massachusetts,USA） water quality model system was conducted to demonstrate the integration process.The results showed that high efficiency of the data process and powerful function of data analysis could be achieved in the integrated model,which would significantly improve the application of WASP model in water quality management. 相似文献
6.
A study of the behaviour of constructional cold-formed stainless steel beams at elevated temperatures was conducted in this paper. An accurate finite element model （FEM） for stainless steel beams was developed using the finite element program ABAQUS. Stainless steel beams having different cross-sections were simulated in this study. The nonlinear FEM was verified against the experimental results. Generally, the developed FEM could accurately simulate the stainless steel beams. Based on the high temperature stainless steel material test results, a parametric study was carried out on stainless steel beams at elevated temperatures using the verified FEM. Both high strength stainless steel EN 1.4462 and normal strength stainless steel EN 1.4301 were considered. A total of 42 stainless steel beams were simulated in the parametric study. The effect of temperatures on the behaviour of stainless steel beams was investigated. In addition, a limiting temperature for stainless steel beams was also proposed. 相似文献
7.
The change and control of nitrogen content in molten steel was investigated through the production process of“LD-BAr-LF-RH-CC”. Results show that nitrogen content reduces gradually in converter-steelmaking stage, rises rapidly from the end of converter process to the end of argon station process, continues to increase in ladle furnace process, and decreases slightly in RH refining stage. Since nitrogen is removed mainly by BOF steelmaking and vacuum refining operations, nitrogen in molten steel should be removed as much as possible in these two operations. However, nitrogen uptake should be minimized in other operations of molten steel production process. 相似文献
8.
Modeling and analysis of wet clutch engagement characteristics 总被引：1，自引：0，他引：1
A mathematical model was developed to analyze the characteristics of the wet clutch during engagement. The lubricant squeeze action was simulated with Patir and Cheng average flow model in which the permeability of friction material is taken into account, and the asperity load is calculated according to the Greenwood and Tripp approach. In this model, effects of friction material permeability, applied load and driving velocity on the engagement characteristics of the wet clutch were studied. The results show that friction material with high permeability reduces the film thickness rapidly and increases the torque peak; the applied load increases the asperity contact pressure and the friction torque, and reduces the engagement time; the driving velocity mainly increases the engagement time. The theoretical torque and relative velocity curves agree qualitatively with the experimental ones, which verifies the wet clutch engagement model. 相似文献
9.
Thin plates of 21% Cr ferritic stainless steel welded by pulsed gas tungsten arc welding at different pulse frequencies were investigated for the microstructure characteristics and hardness behavior.The welds contained columnar grains in the outer part and fine equiaxed grains in the central region due to the pulsed process. 相似文献
10.
Chemical absorption of CO2 into aqueous slurries of Ca(OH)2 was studied in a stirred thermostatic reactor. The influence of solid loading and stirring speed on absorption rate were investigated experimentally, and the results show that the enhancement factor increases with particle content due to the increase of reactive particles in the gas-liquid interfacial region. The absorption process was controlled by the diffusion of gas molecules in slurry. The influence of stirring intensity on enhancement factor is an integration of gas-liquid and liquid-solid mass transfer variation. A novel prediction model of enhancement factors was proposed with the partition of interface into two various zones, and the prediction values by the presented model are in agreement with the experimental data. 相似文献
11.
魏季和 《上海大学学报(英文版)》2003,7(2):97-117
1 Introduction Withuninterruptedlyincreasinginthedemandforultracleansteel,thevacuumcirculation (RH)refiningprocesshasnowbecomeaprinciplerefiningoperationforreducingthecarbonanddegassingofmoltensteel.VariousrefiningtechnologiesusingoxygenorpowderinjectionandblowingintheRHtreatmentformakingultralow carbonandultralow sulphursteelhavebeendevelopedinrecentyears[1 10 ] .Actually ,theRHre finingprocesshasbeenextendedtobecomeamulti functionrefiningtechnology ,whichisenabledtore movecarbon ,oxygen … 相似文献
12.
钢液真空循环精炼过程的物理模拟 总被引：2，自引：0，他引：2
魏季和 《上海大学学报(英文版)》2003,7(1):1-17
1 Ｉｎｔｒｏｄｕｃｔｉｏｎ Ａｓａｓｅｃｏｎｄａｒｙｓｔｅｅｌｍａｋｉｎｇｔｅｃｈｎｏｌｏｇｙ ,ｔｈｅＲＨ(Ｒｕｈｒｓｔａｈｌ Ｈｅｒａｅｕｓ)ｖａｃｕｕｍｃｉｒｃｕｌａｔｉｏｎｒｅｆｉｎｉｎｇｐｒｏ ｃｅｓｓｈａｓｂｅｅｎａｐｐｌｉｅｄｗｉｄｅｌｙａｎｄｄｅｖｅｌｏｐｅｄｒａｐｉｄｌｙｉｎｐｒｅｖｉｏｕｓｆｏｕｒｄｅｃａｄｅｓ .Ｗｉｔｈａｃｏｎｔｉｎｕｏｕｓｌｙｇｒｏｗｉｎｇｄｅｍａｎｄｆｏｒｈｉｇｈｑｕａｌｉｔｙａｎｄｈｉｇｈｌｙｃｌｅａｎｓｔｅｅｌ,ｉｔｈａｓｎｏｗｂｅｃｏｍｅ ,ｔｏａｃｏｎｓ… 相似文献
13.
张海臣 《邢台职业技术学院学报》2010,27(3):38-41
本文从夹杂物形态、尺寸、成分及热力学计算等方面分析了帘线用钢夹杂物的控制技术。生产过程中采用Si、Mn合金进行终脱氧,结合碱度1.0左右的精炼渣,以及冶炼过程避免采用铝等措施,夹杂物控制可以满足帘线用钢质量要求。 相似文献
14.
15.
16.
蒋文胜 《柳州职业技术学院学报》2012,12(2):49-53
通过研究热轧钢带的冷却过程,对其温度的变换进行了建模分析。根据所建立了数学模型,提出了基于反馈控制原理的温度控制方案,给出了反馈卷取温度控制的详细控制过程,最后结合实际的工作特点,对模型进行了分析与修正。 相似文献
17.
为减少出钢过程下渣、提高钢水质量及合金元素收得率,马钢第四钢轧总厂对300t转炉原气动挡渣工艺进行了优化,采用了挡渣镖法和气动挡渣法相配合的方法。现挡渣镖法挡渣成功率达到98％,出钢下渣量减少了30％以上,平均回磷量可控制在0．003％以下,同时提高了钢水收得率,改善了溅渣护炉和后续精炼效果,取得了较好的经济效益。 相似文献
18.
选择含氮节镍型QN2109Mo奥氏体不锈钢作为研究对象,采用XRD、TEM、SEM、EDS、摩擦磨损试验机和电化学工作站等检测手段,研究QN2109Mo不锈钢的组织结构、摩擦磨损性能以及耐腐蚀性能,并与316L不锈钢进行对比。实验结果表明:N原子主要以间隙固溶形式存在于QN2109Mo不锈钢中,对QN2109Mo不锈钢组织起到了细化作用,提高了QN2109Mo 不锈钢的硬度。在干摩擦状态下,QN2109Mo不锈钢的耐磨损性能优于316L不锈钢,其磨损机理为氧化磨损和磨粒磨损共同作用。在w(NaCl)为3.5%的溶液中,QN2109Mo不锈钢表现出比316L不锈钢更低的自腐蚀电流密度和更高的点蚀电位,具有更优异的耐NaCl 溶液腐蚀性能。 相似文献