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 共查询到18条相似文献,搜索用时 140 毫秒
1.
The interaction between the heat source location, its intensity, thermal expansion coefficient, the machine system configuration and the running environment creates complex thermal behavior of a machine tool, and also makes thermal error prediction difficult. To address this issue, a novel prediction method for machine tool thermal error based on Bayesian networks (BNs) was presented. The method described causal relationships of factors inducing thermal deformation by graph theory and. estimated the thermal error by Bayesian statistical techniques. Due to the effective combination of domain knowledge and sampled data, the BN method could adapt to the change of running state of machine, and obtain satisfactory prediction accuracy. Experiments on spindle thermal deformation were conducted to evaluate the modeling performance. Experimental results indicate that the BN method performs far better than the least squares (LS) analysis in terms of modeling estimation accuracy.  相似文献   

2.
This paper analyses three causes of offset error in roundness measurement and presents corresponding compensation methods.The causes of offset error include excursion error resulting from the deflection of the sensor‘s line of measurement from the rotational center in measurement (datum center), eccentricity error resulting from the variance between the workpiece‘s geometrical center and the rotational center, and tilt error resulting from the tilt between the workpiece‘s geometrical axes and the rotational centerline.  相似文献   

3.
This paper presents a calibration method for parallel manipulators using a measurement system specially installed on an external fixed frame. The external fixed frame is important as an error reference for calibration in certain operations, such as in the configuration of a parallel manip- ulator functioning as a machine tool where the workpiece is fixed to a worktable. The pose of the end-effector is mea- sured using three digital indicators installed on the external fixed frame. To enable measurement, the end-effector is assumed to be a plane large enough that all digital indicators could touch. The error is defined as the difference between the theoretical and actual readings of the digital indicators. The geometric parameters of the parallel manipulator are optimized to minimize this error. This calibration method is low cost and feasible for compensating geometric parameter errors for a parallel manipulator. Optimal pose selection for the calibration is achieved using a swarm intelligence search algorithm. The method is implemented on a prototype of a six degrees-of-freedom (DOFs) Gough-Stewart platform constructed to function as a machine tool.  相似文献   

4.
In this paper, eddy current sensors and thermocouple sensors were employed to measure the thermal field and thermal deformation of a spindle of a telescopic CNC boring-milling machine tool, respectively. A linear regression method was proposed to establish the thermal error model. Furthermore, two compensation methods were implemented based on the SIEMENS 840D system by using the feed shaft of z direction and telescopic spindle respectively. Experimental results showed that the thermal error could be reduced by 73.79% when using the second compensation method, and the thermal error could be eliminated by using the two compensation methods effectively.  相似文献   

5.
Dielectric elastomer actuators (DEAs) are an emerging class of polymer actuation devices and have extensive application prospect in the field of robotics because of their light weight, high efficiency and large deformation. A cone DEA is manufactured and its working principle is analyzed. To obtain the deformation of elastomer and movement of DEA in advance, a finite element method (FEM) simulation is performed first. According to the working principle, two working equilibrium points of DEA, corresponding to the displacements of DEA with voltage off and on, are obtained and validated by experiments, thus work output in a workcycle is computed. Experiments show that the actuator can respond quickly when voltage is applied and can return to its original position rapidly when voltage is released. Simulation results agree well with experimental ones and the feasibility of DEA simulation is proved, and causes for the small difference between them in displacement output are analyzed. The performance of the actuator is improved from the aspects of both displacement and force output. A diamond four-bar linkage mechanism is used as the preload part and a displacement output of 17 mm is obtained. The force output of one actuating unit is about 1.77 N, so three actuating units are assembled in parallel and the force output is heightened to as high as 5.07 N.  相似文献   

6.
A system for measuring the quality parameters of elevator guide rails is developed. The quality parameters the system can measure include straightness, flatness, squareness, width and height of the rail. The system consists of six parts:main guideway, auxiliary guideway, reference rail, saddle, control casing and measured rail. The guide rail to be measured is mounted on a bed. The straightness errors of surfaces are checked by five linear displacement sensors mounted on the saddle. The deviation of readings from the sensor, which is in contact with top guiding surface, gives the straightness error of the surface and height of the rail. The other four sensors are used to measure side guiding surfaces respectively and give other parameters including flatness on the surfaces, squareness, width and height of the rail. A novel calibration method is also developed to calibrate the straightness motion error of the system in horizontal and vertical directions. The deflection deformation of the measured rail is fitted by using a fourth-order polynomial. Experimental results show that the uncertainty of the system on the side surfaces after compensating the straightness motion error is less than 0. 01 mm, and the uncertainty of the system on the top surface after compensating the straightness motion error and the deflection deformation of the rail is less than 0.03 mm.  相似文献   

7.
In machining processes, errors of rough in dimension, shape and location lead to changes in processing quantity, and the material of a workpiece may not be uniform. For these reasons, cutting force changes in machining, making the machining system deformable. Consequently errors in workpieces may occur. This is called the error reflection phenomenon. Generally, such errors can be reduced through repeated processing while using appropriate processing quantity in each processing based on operator‘s experience.According to the theory of error reflection, the error reflection coefficient indicates the extent to which errors of rough influence errors of workpieces. It is related to several factors such as machining condition, hardness of the workpiece, etc. This non-linear relation cannot be worked out using any formula. RBF neural network can approximate a non-linear function within any precision and be trained fast. In this paper, non-linear mapping ability of a fuzzy-neural network is utilized to approximate the non-linear relation. After training of the network with swatch collection obtained in experiments, an appropriate output can be obtained when an input is given. In this way, one can get the required number of processing and the processing quantity each time from the machining condition. Angular rigidity of a machining system,hardness of workpiece, etc., can be input in a form of fuzzy values. Feasibility in solving error reflection and optimizing machining parameters with a RBF neural network is verified by a simulation test with MATLAB.  相似文献   

8.
The motion track of belt spindle is important for the radial error of belt spindle. An analytical modeling method for the motion track of belt spindle under the combined effects of bending moment-torque-thermal deformation is proposed in this paper. Three running phases of belt spindle have been analyzed and modeled: the start-up phase with leaping change due to the change in force and bending moment, the accelerating phase with axis deflection, and the constant speed phase with axis regression because of the combined effects of bending moment-torque-thermal deformation. The simulation and test were completed on the belt spindle of SKVM850 machine tool, which illustrates the variation law of the radial error of belt spindle during the whole running phases.  相似文献   

9.
3D thermoelasticity solutions for functionally graded thick plates   总被引:1,自引:0,他引:1  
Thermal-mechanical behavior of functionally graded thick plates, with one pair of opposite edges simply supported, is investigated based on 3D thermoelasticity. As for the arbitrary boundary conditions, a semi-analytical solution is presented via a hybrid approach combining the state space method and the technique of differential quadrature. The temperature field in the plate is determined according to the steady-state 3D thermal conduction. The Mori-Tanaka method with a power-law volume fraction profile is used to predict the effective material properties including the bulk and shear moduli, while the effective coefficient of thermal expansion and the thermal conductivity are estimated using other micromechanics-based models. To facilitate the implementation of state space analysis through the thickness direction, the approximate laminate model is employed to reduce the inhomogeneous plate into a homogeneous laminate that delivers a state equation with constant coefficients. The present solutions are validated by comparisons with the exact ones for both thin and thick plates. Effects of gradient indices, volume fraction of ceramics, and boundary conditions on the thermomechanical behavior of functionally graded plates are discussed.  相似文献   

10.
We developed a measuring instrument that had wide range, high precision, small measuring touch force. The instrument for three-dimensional (3D) surface topography measurement was composed of a high precision displacement sensor based on the Michelson interference principle, a 3D platform based on vertical scanning, a measuring and control circuit, and an industrial control computer. It was a closed loop control system, which changed the traditional moving stylus scanning style into a moving platform scanning style. When the workpiece was measured, the lever of the displacement sensor returned to the balanced position in every sample interval according to the zero offset of the displacement sensor. The non-linear error caused by the rotation of the lever was, therefore, very small even if the measuring range was wide. The instrument can measure the roughness and the profile size of a curved surface.  相似文献   

11.
成形车刀作图设计法及其工件形状误差分析   总被引:1,自引:0,他引:1  
根据成形刀具刃形与工件形状的关系,分析了影响车削加工成形零件的主要因素,结合AuToCAD技术对成形车刀的廓形设计原理进行研究,提出了根据零件结构形状和尺寸设计相应成形车刀的作图法步骤.对采用该方法设计的成形刀所加工零件的形状误差进行了分析,探讨了采用圆体和棱体成形车刀加工工件引起形状误差的根源及其原因,并对这两种刀具加工误差的大小进行了比较,根据不同情况提出了消除或减小成形车削加工误差的方法和措施,为提高成形车削加工精度提供了依据.  相似文献   

12.
某办公楼墙体裂缝分析及处理   总被引:1,自引:0,他引:1  
针对某办公楼的墙体裂缝,从墙体变形、载荷变化和施工操作等方面进行了原因探析,认为材料干缩是导致裂缝的主要原因,而钢矿渣膨胀的突发性特征,也是导致裂缝产生的原因。据此采用了相关对策,取得了较好效果。  相似文献   

13.
板材在国民经济各部门都有着广泛的用途.板材轧制是一个非常复杂的金属变形过程,主要体现在轧件变形区域的速度场与温度场之间的相互作用.为达到模拟轧制变形区真实速度场与温度场的目的,文章探讨了板材轧制过程速度场与温度场的二维耦合数值求解.做了如下工作:(1)分列咬入单元,实现耦合,并编程计算;(2)分析轧制变形区的温度场;(3)分析轧制力.  相似文献   

14.
传统计算机算法在大数据环境下效率较差。为此,从数据处理并行角度出发探索大数据环境下实现先进先出的新算法逻辑,通过先进先出算法实现对成本的有效计算,尤其是提高计算容错性,利用优化的并行化计算模式提高算法时间效率。对传统成本算法与新的并行化先进先出成本算法在实际数据上进行比较实验,结果表明并行化的先进先出成本算法在时间效率上优于传统成本算法,且随着数据量的不断扩大时间效率更加明显,而先进先出的计算模型与传统算法在计算误差上并无扩大,说明并行化的先进先出成本算法在大数据环境下优于传统成本算法。  相似文献   

15.
研究了基于图像处理的工件轮廓检测技术的流程及算法,通过图像滤波、图像增强、阈值分割、边缘检测、边缘定位和参数测量及拟合等一系列算法,可以测出被检测工件是否符合要求及其误差范围。  相似文献   

16.
磁电系电表的扩程实验,通常采用串联分压电阻或并联分流电阻的方法。在实验中发现,表头的内阻在不同环境温度下,其值有很大的偏差,这种偏差引起改装表测量结果的误差,称为温度误差。文章给出了电表的温度误差原因,并给出了扩展较大量限,准确度等级要求不高(如1.5级)的电表温度补偿方法,进一步提高和完善磁电系电表扩程实验,为修理和制作大量程电表提供参考技术。  相似文献   

17.
数控机床的坐标系是对机床刀具和工件的几何位置进行的描述。针对建立坐标系时出现的各种错误现象及错误理解,系统地分析了机床坐标系及三级工件坐标系的工作原理和设定思路,详细阐述了各级坐标系的相互关系,为操作者合理选择坐标系的建立方式提供依据。  相似文献   

18.
细长轴的外形并不复杂,但由于其本身的刚度低,车削时又受切削力、重力、切削热等因素的影响,容易产生弯曲变形以及振动、锥度、腰鼓形、竹节形等缺陷,但只要抓住中心架和跟刀架的使用、解决工件热变形伸长以及合理选择车刀的几何参数三个关键技术,问题就迎刃而解。  相似文献   

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