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The joining of aluminum alloy sheets with thickness less than 2.0 mm is difficult via conventional frictionstir welding owing to the defects in the joint, such as root flaw, keyhole and lazy S. In the present research, a newlydesigned pinless tool with involute grooves on its shoulder surface was applied to weld 1.5 mm thick AA2024-T3. Theeffects of the rotating speed and welding speed on the microstructure and mechanical properties of the joints were analyzed.The experimental results showed that the root flaw and keyhole were successfully eliminated. The lazy S wasalso eliminated under the optimized welding parameters. The maximum tensile strength of the joints was 326 MPa,which is about 74.1% that of the base material. Moreover, all the tensile samples fractured from the retreating side.Two fracture modes were observed during the tensile tests, which are related with the lazy S. 相似文献
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The characteristics of microstructure, mechanical property and corrosion behavior of Cr26Mo3.5 super stainless steel joints by pulse tungsten inert gas(P-TIG)welding and laser welding were investigated. The results indicate that the widths of the center equiaxed grain zone(EGZ)and the columnar grain zone(CGZ)increase with the increase of heat input in both welding processes. The precipitates of Nb and Ti carbides and nitrides are formed in the weld metal(WM)and the heat affected zone(HAZ). The joints by laser welding show better tensile and corrosion resistance properties than those by P-TIG welding due to the heat concentration and lower heat input. The tensile strength and elongation increase with the decrease of heat input, and the fracture mode of the joints turns into ductile-brittle mixed fracture from ductile fracture when the welding method turns into P-TIG welding from laser welding. Moreover, the corrosion resistance of all joints declines slightly with the increase of heat input. Hence, laser welding is more suitable for welding Cr26Mo3.5 super stainless steel in engineering applications. 相似文献
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采用激光填丝焊对Al-Li-Er铝合金进行焊接处理,研究激光功率、焊接速度和送丝速度对焊接接头显微组织与力学性能的影响。结果表明,当送丝速度为3 m/min和4 m/min时,Al-Li-Er合金焊接接头的焊缝面积都会随着激光功率和焊接速度的增大而逐渐减小;在相同激光功率和焊接速度时,送丝速度的增加会增大焊缝面积,且随着送丝速度的增加,激光焊接接头的上余高系数和下余高系数都呈现逐渐增加的趋势。Al-Li-Er合金适宜的激光焊接工艺参数为激光功率3 kW、焊接速度3 m/min、送丝速度2~3 m/min,此时焊接接头的室温拉伸性能与母材较为接近。 相似文献
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The uniaxial ratcheting behavior of a polyetherimide （PEI） polymer ＇TECAPEI＇ was studied using stress-controlled cyclic loading at room temperature, including both cyclic tension-compression with non-zero tensile mean stress and tension- unloading tests. The experimental observations were focused on the time-dependent ratcheting of the PEI polymer revealed in cyclic tests at diverse stress rates and with different peak stress holding times. The results showed that the PEI polymer shows obvious ratcheting deformation; i.e., the ratcheting strain accumulates progressively in the tensile direction during stress- controlled cyclic tests with non-zero mean stress. The ratcheting is highly dependent on the applied mean stress and stress am-plitude, and is also characterized by a strong time-dependency during the cyclic stressing at diverse stress rates and with different peak stress holding times. The time-dependent ratcheting of the PEI polymer is caused mainly by its remarkable viscosity. A comparison of the ratcheting occurring before and beyond the ultimate stress point of the PEI polymer showed that the ratcheting beyond the ultimate stress point is more significant than that occurring before that point. 相似文献
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对40Mn18Cr4V无磁钢进行了三种不同工艺的激光对接焊,分析不同焊接工艺条件下激光焊接头的金相组织和显微硬度。结果表明焊缝金属中有大量δ铁素体形成,焊缝和热影响区的显微硬度较母材均降低,说明该钢种不适合于激光对接焊,只有使用激光填丝复合焊才有可能满足40Mn18Cr4V钢的焊接技术要求,同时所使用的焊丝成分也不能与母材成分完全相同。 相似文献
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李惠霞谢祥冰林上顺 《福建工程学院学报》2020,(1):6-11
为了推动大粒径沥青碎石柔性基层在路面结构中的应用,通过室内试验的方法,对掺入橡胶粉和玻璃纤维的大粒径沥青碎石进行了抗压强度、抗拉强度、抗弯拉强度和回弹模量试验及高温稳定性能、低温性能和水稳定性实验,探讨了外掺剂种类和含量对大粒径沥青碎石力学性能和路用性能的影响。结果表明:加入外掺剂后大粒径沥青碎石ATB-30的力学性能和路用性能能完全满足规范要求,尤其是玻璃纤维对大粒径沥青碎石性能的改良效果会更加明显,在外掺剂橡胶粉和玻璃纤维的作用下,适当减少沥青用量,既能保持ATB-30力学特征和路用性能不会减弱,又降低了大粒径沥青碎石工程造价。 相似文献
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X100管线钢屈服强度在690MPa以上,为了实现钢管埋弧焊缝的高强度高韧性匹配,研制了与X100管线钢相匹配的WS01焊丝,该焊丝匹配大西洋CHF105焊剂,焊接接头抗拉强度810MPa,20℃冲击功,焊缝的弯曲、硬度实验结果均达到AP15L钢管标准要求。 相似文献
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根据高炉炉壳生产实际,分别使用气电立焊和埋弧自动横焊两种焊接工艺对50 mm厚的BB503型炉壳用钢板进行焊接,对焊缝进行外观检查、无损探伤,对焊接接头进行拉伸、侧弯、冲击、硬度等性能测试,并对焊接热影响区的显微组织进行了观察和分析。结果表明,BB503炉壳用钢的气电立焊和埋弧自动横焊焊接接头抗拉强度和冲击吸收功均大于母材,具有优良的综合力学性能;焊缝区及热影响区的显微维氏硬度分布和热影响区的组织均匀性均显著优于传统的CO2气体保护焊和手工电弧焊接头。气电立焊和埋弧自动横焊工艺可以替代CO2气体保护焊和手工电弧焊工艺用于高炉炉壳焊接制造。 相似文献
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研究了Ｓ２５Ｃ与ＳＵＳ４０５钢的真空扩散焊接的变形率、抗拉强度及硬度．金相及显微分析可见，在焊接接头的结合界面上，Ｓ２５Ｃ钢一侧存在脱碳层，ＳＵＳ４０５钢一侧存在增碳层，这是造成接头组织分布及硬度分布不均匀的主要原因．还采用电子探针进行了微区分析，研究了碳、铬元素的分布． 相似文献
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The mechanical characteristics of the weld joint were investigated by tensile test, microstructure test, and microhardness test. The welded tube NC bending tests were carried out to evaluate the weld on the formability of the QSTE340 welded tube. The results show that the wall thinning degree, cross-sectional deformation and springback angle increase significantly as the weld line is located on the outside of the bend compared with that located on the middle and inside, and the welded tubes produce nearly identical performance as the weld line is located on the middle and inside. The wall thickening degree decreases much as the weld line is located on the inside of the bend. So the welded tube can acquire good bending formability as the weld line is located in the region away from the outside of the bend. 相似文献
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采用不同退火温度对超低碳钢冷轧薄板进行退火不同时间,然后进行力学性能测试和微观组织的分析。结果表明,退火后的薄板力学性能和微观组织与退火工艺有关。在不同温度退火相同时间,屈服强度和抗拉强度随着退火温度升高而降低。延伸率开始随温度的上升而增加,而后下降;低于700℃退火,强度随着退火时间的延长而降低,延伸率随着退火时间的延长而增高。高于700℃（包括700℃）退火,屈服强度和抗拉强度随开始退火时间延长而迅速降低,而后趋于稳定。延伸率开始随着退火时间的延长而迅速增加,而后趋于稳定。 相似文献
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实验了一种测试食品级丁苯橡胶干胶中残留苯乙烯的新方法,该方法使用二硫化碳作溶剂,将干胶溶解后,用甲醇凝聚溶于二硫化碳中的丁苯橡胶及聚合物,有效地分离苯乙烯单体和丁苯橡胶,以α-甲基苯乙烯做内标物,用FFAP毛细管柱对二硫化碳中的有机单体进行色谱分离,用内标法计算残留苯乙烯的含量. 相似文献
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对新一代长寿命高炉炉壳用钢LK490两种规格（36mm和65mm）厚板,采用WQ-1焊丝匹配CHF101焊剂进行埋弧焊对接性能试验。结果表明,两种规格厚板焊接接头常温拉伸强度和高温拉伸强度均满足LK490钢焊接技术条件,焊缝、熔合线和热影响区低温冲击功有较大的富余量,接头综合性能指标满足新一代高炉炉壳用钢焊接技术要求。 相似文献
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To evaluate the columnar jointed basalts in the dam site of Baihetan hydropower station in southwest China, we developed a basic conceptual model of single jointed rock mass. Considering that the rock mass deformation consists of rock block deformation and joints deformation, the linear mechanical characteristics of the cell （including the elastic joints and the nonlinear mechanical behaviors of the cell） with a combined frictional-elastic interface were analyzed. We developed formulas to calculate the rock block deformation, which can be adapted for multiple jointed rock mass and columnar jointed basalts. The formulas are effective in calculating the equivalent modulus of multiple jointed rock mass, and precisely reveal the anisotropic properties of columnar jointed basalts. Furthermore, the in situ rigid bearing plate tests were analyzed and calculated, and the types of loading-unloading curves and the equivalent modulus along different directions of columnar jointed basalts were obtained. The analytical results are in close compliance with the test results. 相似文献
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蔡军 《商洛师范专科学校学报》2014,(2):28-30
为了研究聚丙烯纤维自密实混凝土的工作性能和力学性能。采用坍落扩展度试验和V型漏斗试验对聚丙烯纤维自密实混凝土的工作性能进行了检测,并对聚丙烯纤维自密实混凝土立方体试件进行了抗压强度和劈裂抗拉强度试验。用JSCE—SF4方法对聚丙烯纤维自密实混凝土的抗弯韧性进行评定,比较分析了不同掺量的聚丙烯纤维对自密实混凝土工作性能和力学性能的影响。研究结果表明,随着纤维掺量的增加,聚丙烯纤维自密实混凝土的抗压强度略有降低,劈裂抗拉强度和抗弯韧性均明显提高,聚丙烯纤维能够有效提高自密实混凝土的劈裂抗拉强度和抗弯韧性。 相似文献
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Effects of finishing rolling temperatures and reduction on the mechanical properties of hot rolled multiphase steel were investigated. Thermo-mechanical control processing (TMCP) was conducted by using a laboratory hot rolling mill, in which three different kinds of finishing rolling temperatures and reduction and various austempering times were applied. The results showed that polygonal ferrite, granular bainite and larger amount of stabilized retained austenite can be obtained by controlled rolling processes, and that the strain-induced transformation to martensite from the retained austenite can occur gradually when the steel is deformed during tensile test. Mechanical properties increase with decreasing finishing rolling temperature and increasing amount of deformation. The most TRIP (transformation induced plasticity) effect, and ultimate tensile strength (UTS), total elongation (TEL) and the product of ultimate tensile strength and total elongation (UTS×TEL) are obtained at 20 min. 相似文献
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基于Haake转矩流变仪,分别将α和β成核剂熔混到等规聚丙烯中以改变其结晶形态.用偏光显微镜法、X射线衍射法和力学性能测试方法研究了疲劳作用前后α晶和β晶相互转变及其结构性能.实验结果表明:α成核剂在降低球晶尺寸和增加结晶度同时,在晶胞内产生了内应力,在疲劳初期,结晶应力消除、拉伸强度增加,继续疲劳时,结晶度和拉伸强度都下降,疲劳后,β含量相对增加.当β成核剂用量较少时,β晶含量增加,拉伸强度降低;在β晶结晶度适中时,疲劳并不改变晶胞结构与结晶度,表现较好的耐疲劳性;结晶度较高时,疲劳降低了结晶度,但拉伸强度有所增加. 相似文献
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《天津大学学报(英文版)》2020,(4)
The eff ect of Zn interlayer on the microstructural evolution and mechanical behavior of dissimilar ultrasonic-spot-welded Al/Cu joints was investigated. The tensile lap shear strength in relation to welding energy was analyzed. The experimental results show that two intermetallic compounds, Cu_5Zn_8 and Al_2Cu, were generated at the interface of the ultrasonic-spotwelded Al/Cu joint with a Zn interlayer. The primary joining mechanisms of the joint included the intermetallic compound bonding and metallic bonding caused by solid shear plastic deformation. Meanwhile, with increasing welding energy, the plastic deformation of the material became more substantial. With increasing welding energy, the tensile lap shear strength of the joints fi rst increased and then decreased for the ultrasonic-spot-welded Al/Cu joints with and without Zn interlayers. Under the energy input of 700 J, the bearing load capacity of the ultrasonic-spot-welded Al/Cu joints with a Zn interlayer improved signifi cantly due to the observed intermetallic compound(Cu_5Zn_8). 相似文献
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丁旭 《西安文理学院学报》2010,(4):61-63
采用质量百分比为12%的Ta-12W合金板材进行对接自熔氩弧焊和加钛焊料氩弧焊实验,观察了焊缝区的金相组织,分析了焊缝区的成分,并测试了焊接强度.实验结果表明：Ta-12W合金板材采用氩弧焊焊缝强度不高,拉伸断裂均发生在热影响区;加钛焊料氩弧焊接Ta-12W合金板材并未焊合,且焊缝处的成分扩散很不均匀;Ta-12W合金板材采用对接自熔氩弧焊方式优于加钛焊料氩弧焊方式. 相似文献