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1.
鼓形齿联轴器啮合分析   总被引:1,自引:0,他引:1  
This paper presents an analysis result of three-dimensional meshing of crown gear coupling (CGC) surfaces of crown gear and internal gear are established. The equation of internal gear surface is given. The equation of conjugate surface of crown gear is solved according to the principle of gearing, and that of non-conjugate crown gear is derived with crown curve of a circular arc. The meshing state of conjugate and non-conjugate surfaces is analyzed through computation of contact lines and points. It is concluded that the meshing of conjugate CGC is line-contact, there are several pairs of teeth engage simultaneously, and non-conjugate CGC has point-contact condition of meshing and only 2 pairs of teeth engage in theory.  相似文献   

2.
1. Introduction The double-envelop hourglass worm gearing is characterized by multi-tooth line contact and good lubrication condition. It has high load-carrying capacity and is often built in heavy-duty machines. Like other line-contact gear drive, it is sensitive to manufacturing errors, misalignment errors and load-dependent deformations, which cause the tooth end contact and large transmission errors [1]. The classic theory for meshing analysis of a gear drive overlooks diverse errors and l…  相似文献   

3.
Monte Carlo method was adopted to calculate the meshing error considering the manufacture error and assembly error of the meshing point along the time-varying contact line for helical gear pair. The flexural-torsion-axis dynamic model coupled was established under the tooth friction force and solved by the perturbation method to compute real dynamic tooth load. The change laws of the friction force and friction torque were obtained in a meshing period. The transmission error formulation was analyzed to introduce meshing excitations. The maximum dynamic transmission error, the maximum meshing force and the maximum dynamic factor were calculated under different speeds, external loads and damping factors. The conclusions can provide theoretical basis for the gear design especially in tooth profile correction.  相似文献   

4.
We focused on the mathematical modeling and characteristics analysis for the nutation drive based on error parameters. The crown gear tooth profile equation was introduced according to the national standard double circular arc tooth profile and based on the equal tooth strength principle. The nutation drive meshing coordinate system was set up by introducing the cone vertex error, tilt error, nutation angle error and spiral angle error. The tooth profile equations of the double circular arc external and internal spiral bevel gears were further obtained based on the crown gear tooth profile equation concerning above mentioned error parameters. The influences of the nutation gear reducer tooth contact conditions were analyzed with the gear tilt error and axial misalignment error. Finally, the correctness of the theoretical analysis was verified by the contact spot test.  相似文献   

5.
In this paper, based on the principle of heat transfer and thermal elastic-plastic theory, the heat treatment process optimization scheme for face gears is proposed according to the structural characteristics of the face gear and material properties of 12Cr2Ni4 steel. To simulate the effect of carburizing and quenching process on tooth deformation and residual stress distribution, a heat treatment analysis model of face gears is established, and the microstructure, stress and deformation of face gear teeth changing with time are analyzed. The simulation results show that face gear tooth hardness increases, tooth surface residual compressive stress increases and tooth deformation decreases after heat treatment process optimization. It is beneficial to improving the fatigue strength and performance of face gears.  相似文献   

6.
The stress and the elastic deflection of internal ring gear in high-speed spur planetary gear units are investigated. A rim thickness parameter is defined as the flexibility of internal ring gear. Six evenly spaced linear springs are used to describe the fitting status between internal ring gear and the gearcase, The finite element model of the whole internal ring gear is established by means of Pro/E and ANSYS. The loads on meshing teeth of internal ring gear are applied according to the contact ratio and the load-sharing coefficient. With the finite element analysis (FEA), the influences of flexibility and fitting status on the stress and elastic deflection of internal ring gear are predicted. The simulation reveals that the principal stress and deflection increase with the decrease of rim thickness of internal ring gear. Moreover, larger spring stiffness helps to reduce the stress and deflection of internal ring gear. Therefore, the flexibility of internal ring gear must be considered during the design of high-speed planetary gear transmissions.  相似文献   

7.
The objective of this paper is to investigate the position of the resultant force in involute spline coupling teeth due to the contact pressure distribution for both ideal and misaligned conditions. In general, spline coupling teeth are in contact all along the involute profile and the load is far from uniform along the contact line. Theoretical models available in publications consider the resultant contact force as it is applied at the pitch diameter, and this study aims to evaluate the error introduced within the confines of a common approximation environment. This analysis is carried out through using finite element method (FEM) models, considering spline couplings in both ideal and misaligned conditions. Results show that the differences between the load application diameter and pitch diameter are not very obvious in both ideal and misaligned conditions; however, this ap- proximation becomes more important for the calculation of the tooth stiffness.  相似文献   

8.
A dynamic finite element method combined with finite element mixed formula for contact problem is used to analyze the dynamic characteristics of gear system. Considering the stiffness excitation, error excitation and meshing shock excitation, the dynamic finite element model is established for the entire gear system which includes gears, shafts, bearings and gearbox housing. By the software of I-DEAS, the natural frequency, normal mode, dynamic time-domain response, frequency-domain response and one-third octave velocity grade structure borne noise of gear system are studied by the method of theoretical modal analysis and dynamic response analysis. The maximum values of vibration and structure borne noise are occurred at the mesh frequency of output grade gearing.  相似文献   

9.
Due to low carrying capacity and short life of current ring reducer, we proposed a new planetary gearing with internal gear ring, which consisted of two stages. One was an involute planetary drive and the other was an N-type planetary drive with small teeth difference. The kinematic calculation was conducted based on the analysis of structural composition and working principle. Formulas of backlash calculation for the new planetary gearing were derived by using probabilistic theory and the analytical model was created at the same time. Then, main factors that affect the systematic backlash were introduced and the effects of manufacture error, misaligments and roller bearing parameters on the distribution of backlash were presented. The influence of gear backlash on systematic return difference was performed based on the backlash mathematic model proposed. The results show that the backlash is a little large, of which the backlash of bearing takes a greater part than two gearing stages. So we presented some practical methods to reduce the systematic backlash.  相似文献   

10.
Based on Hertz contact theory, a method to determine the parameters of Kelvin impact model for seismic pounding analysis of bridges is proposed. The impact stiffness of Kelvin model is determined by the ratio of maximum impact force to maximum contact deformation, which is calculated based on Hertz contact theory with considering the vibration effect. The restitution coefficient which has great influence on the damping coefficient of Kelvin impact model is investigated by numerical analysis. Numerical results indicate that the impact stiffness of Kelvin impact model increases with the increment of the Hertz contact stiffness, approaching velocity or the length ratio of short to long girders. Vibration effect has remarkable influence on the impact stiffness and cannot be neglected. The restitution coefficient decreases when approaching velocity increases or the length ratio of short girder to long girder decreasing. The practical ranges of impact stiffness and restitution coefficient are obtained as 3×108-6×108 N/m and 0.6-0.95 respectively.  相似文献   

11.
对章动传动中内啮合渐开线螺旋锥齿轮的齿面接触特性进行分析。根据章动内啮合螺旋锥齿轮啮合原理,在建立由渐开线曲线和齿根过渡曲线组成的法向基本齿廓方程基础上,推导内啮合渐开线螺旋锥齿轮齿面方程,并建立其三维模型。在有限元软件中建立渐开线螺旋锥齿轮齿面接触分析的有限元模型,从接触面积、接触压强、接触力及Mises 应力等方面对齿面接触特性进行分析,分析结果有助于章动内啮合螺旋锥齿轮的改进设计。  相似文献   

12.
针对学生对实际渐开线齿轮齿廓及啮合传动过程理解的困难,设计并开发了渐开线齿轮啮合传动虚拟实验,实现了与加工实际情况相符的渐开线齿轮齿廓的精确绘制,以及齿轮啮合传动过程中齿轮旋转和啮合点移动的仿真,最后通过实例验证了该虚拟实验所实现的功能。  相似文献   

13.
双圆弧齿轮基本齿廓的图形参数化   总被引:6,自引:0,他引:6  
双圆弧齿轮具有凹凸齿廓啮合的优点,综合承载能力高,在接触强度和弯曲强度方面,比渐开线齿轮传动有很大幅度的提高.利用AUTOLISP编程,实现了双圆弧齿轮基本齿廓的图形参数化,为建立双圆弧齿轮的实体模型,对双圆弧齿轮做进一步分析、研究打下基础.  相似文献   

14.
In this paper, we present a method for the global optimization of the tooth contact pattern and transmission error of spiral bevel and hypoid gears, which includes three optimization objectives, three control parameters, and a complex-constrain genetic algorithm solving method. A new set of fundamental equations for pitch cone parameters of hypoid gear drives are established, as well as the relationships between pitch cone and curvature parameters. Based on this theory, three control parameters are selected to determine the pinion tooth surface. A hypoid gear drive is chosen for case studies. The results verify that the optimization methodology can achieve the expected optimization objectives and has good convergence. Correlations between optimization objectives and control parameters are discussed. Furthermore, a finite element model of a simplified hypoid gear drive system is established and its quasi-static meshing characteristics analyzed. The results again confirm the correctness of the optimization method. The effects of torque load on the contact pattern and transmission error are discussed. The results provide a theoretical reference for geometric calculations, quasi-static analysis, and optimal design of spiral bevel and hypoid gears.  相似文献   

15.
针对线切割加工的特点,讨论了微小齿轮的设计和主要参数的确定,舍弃了普通齿轮设计方法中对参数的一些限制条件,使微小齿轮的设计更加灵活.基于齿轮啮合理论,研究了渐开线微小齿轮轮廓的生成算法.分析了齿轮啮合中的齿廓干涉现象,设计了齿轮啮合过程仿真算法.基于ACIS几何平台,开发了面向线切割的微小齿轮设计和啮合仿真软件,实现了微小齿轮的造型,并可进行啮合过程仿真和干涉检验.最后通过一对微小齿轮的设计制造实验,验证了该方法的可行性.  相似文献   

16.
基于齿轮形金钢面修磨轮 ,TI蜗杆才能被精修磨 ,由此形成一种 TI蜗杆与渐开线斜齿轮的啮合传动型式 .本文对于这种新型传动副 ,建立了数学模型 ,推导出了若干基本方程式 ,并且进行了齿面接触分析 .理论分析表明这种蜗杆传动具有许多优点 .  相似文献   

17.
针对传统外啮合齿轮箱功率密度较小,传递大功率时增大模数而导致齿轮箱尺寸剧增的问题,基于渐开线标准齿轮传动正确啮合条件及重合度计算理论,提出以多路功率分流外啮合定轴齿轮传动替代传统单外啮合齿轮传动,根据啮入点啮入时序排布方式,设计了同步啮入与依序逐步啮入两套方案。以3路功率分流的外啮合定轴齿轮传动为案例,通过复合重合度计算推导,发现在相同重合度下,与同步啮入时序方案相比,采用依序逐步啮入时序方案,齿轮传动更为平稳,在相同传动比、相同模数情况下,齿轮承载能力提高1/3。由此得出结论,以多路功率分流外啮合定轴齿轮传动,并采用各路啮入点依序逐步啮入时序方案,可以在有效提高齿轮箱的功率密度,大幅减少齿轮箱尺寸基础上,获得平稳传动,提高齿轮承载能力。  相似文献   

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