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1.
The joining of aluminum alloy sheets with thickness less than 2.0 mm is difficult via conventional frictionstir welding owing to the defects in the joint, such as root flaw, keyhole and lazy S. In the present research, a newlydesigned pinless tool with involute grooves on its shoulder surface was applied to weld 1.5 mm thick AA2024-T3. Theeffects of the rotating speed and welding speed on the microstructure and mechanical properties of the joints were analyzed.The experimental results showed that the root flaw and keyhole were successfully eliminated. The lazy S wasalso eliminated under the optimized welding parameters. The maximum tensile strength of the joints was 326 MPa,which is about 74.1% that of the base material. Moreover, all the tensile samples fractured from the retreating side.Two fracture modes were observed during the tensile tests, which are related with the lazy S. 相似文献
2.
顾群 《佳木斯教育学院学报》2012,(5):444-445
作为研制高推重比发动机的重要技术,线性摩擦焊技术的研发具有非常重要的现实意义。文章对线性摩擦焊技术的基本原理与理论基础进行了研究,并且设计了一套基于单片机的线性摩擦焊控制系统,并主要介绍了该系统的硬件设计与构造。本文研制的控制系统,焊件的焊后拉伸强度能够达到母材的90%以上。希望本文的研究能够对我国的航空制造技术的发展和进步提供一定的参考和借鉴。 相似文献
3.
概述了铝合金几种先进的焊接方法:钨极氩弧焊、电子束焊、激光焊及搅拌摩擦焊。重点介绍了铝合金最有前途的固相连接方法——搅拌摩擦焊,并展望了铝合金搅拌摩擦焊的应用前景。指出搅拌摩擦焊是铝合金最好的连接工艺,应深入研究。 相似文献
4.
采用搅拌摩擦焊技术对6061-T5铝合金进行焊接,分析了焊接速度对接头成形、微观结构及力学性能的影响.结果表明:随着焊接速度的增加,沉淀相固溶度下降,晶粒细化;焊接速度过大时,热输入不足,呈现原始态组织.当转速为800 r/min,焊接速度为60 mm/min时,接头成形良好,抗拉强度达到最大值.采用合适的搅拌摩擦焊工艺参数,6061-T5铝合金能实现可靠的连接. 相似文献
5.
根据高炉炉壳生产实际,分别使用气电立焊和埋弧自动横焊两种焊接工艺对50 mm厚的BB503型炉壳用钢板进行焊接,对焊缝进行外观检查、无损探伤,对焊接接头进行拉伸、侧弯、冲击、硬度等性能测试,并对焊接热影响区的显微组织进行了观察和分析。结果表明,BB503炉壳用钢的气电立焊和埋弧自动横焊焊接接头抗拉强度和冲击吸收功均大于母材,具有优良的综合力学性能;焊缝区及热影响区的显微维氏硬度分布和热影响区的组织均匀性均显著优于传统的CO2气体保护焊和手工电弧焊接头。气电立焊和埋弧自动横焊工艺可以替代CO2气体保护焊和手工电弧焊工艺用于高炉炉壳焊接制造。 相似文献
6.
基于仿真模拟软件SYSWELD,建立了P91钢材料属性数据库,设计开发了考虑马氏体相变的“热-冶金-力学”耦合计算方法,采用热循环曲线法对P91钢平板对接接头残余应力场进行数值模拟仿真分析。参照原始焊接工艺方案进行上下0.5mm/s焊接速度的调整,并进行残余应力仿真计算。结果表明,马氏体相变能抵消焊缝热收缩时产生的拉应力。后道焊缝焊接过程中施加的热载荷对前道焊缝应力变化和平板角变形有着显著的影响。考虑后道焊缝焊接过程中施加的热载荷对前道焊缝组织变化的影响时,焊接接头整体的拉应力大幅度下降,热影响区的拉应力上升,角变形起缓和作用。焊接速度越大,Von Mises残余应力和横向残余应力越大,纵向残余压应力越小。 相似文献
7.
采用激光填丝焊对Al-Li-Er铝合金进行焊接处理,研究激光功率、焊接速度和送丝速度对焊接接头显微组织与力学性能的影响。结果表明,当送丝速度为3 m/min和4 m/min时,Al-Li-Er合金焊接接头的焊缝面积都会随着激光功率和焊接速度的增大而逐渐减小;在相同激光功率和焊接速度时,送丝速度的增加会增大焊缝面积,且随着送丝速度的增加,激光焊接接头的上余高系数和下余高系数都呈现逐渐增加的趋势。Al-Li-Er合金适宜的激光焊接工艺参数为激光功率3 kW、焊接速度3 m/min、送丝速度2~3 m/min,此时焊接接头的室温拉伸性能与母材较为接近。 相似文献
8.
廖昌城 《福建工程学院学报》2015,(3):250-253
提高刀辊材料硬度可减少磨损,延长其使用寿命,提高模切速度,但会导致与之配合的砧辊损伤更为严重。为了使刀辊和砧辊系统总磨损量达到最小,试验研究了刀辊和砧辊的硬度匹配问题。利用滚动磨损试验机研究了刀辊与砧辊的硬度匹配,分析了不同硬度刀辊与砧辊匹配时的摩擦磨损与表面损伤行为。结果表明:不同硬度刀辊和砧辊试样匹配对滚动摩擦系数基本无影响;随刀辊硬度增加,刀辊磨损量呈下降趋势,砧辊磨损量表现为线性增加,刀辊和砧辊总磨损量呈先降低后增加的趋势,当刀辊与砧辊硬度比为1.016时,刀辊和砧辊系统总磨损量达到最小。刀辊硬度对刀辊和砧辊试样表面损伤形貌没有影响,刀辊和砧辊试样表面损伤形貌均表现为表面剥落损伤机制。 相似文献
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10.
研究了变形速率对低合金结构钢 3 5CrMo磨擦焊接头组织与力学性能的影响 .结果表明 ,增加变形速率可改善焊缝韧性 .焊缝韧性改善的机理为近缝区晶粒细化和硬度降低 .采用金相法、TEM法对近缝区粒状组织精细结构进行了观察 ,粒状组织小岛由M -A组成 .指出增加变形速率使近缝区金属强化机制为位错强化、一定数量的岛状第二相强化和细晶粒强化 .通过测试异种金属焊缝界面近区碳浓度的分布 ,探讨变形速率对磨擦焊最高加热温度的影响 ,增加变形速率可使磨擦焊界面的最高加热温度下降 相似文献
11.
针对振动摩擦焊接机在焊接过程中的外激振力幅值确定较为困难的问题,对振动摩擦焊接机中的电磁振动原理、电磁力计算、电磁力仿真分析等方面进行研究,对静态进程模式下正余弦信号与电磁力之间关系进行归纳,提出一种基于MATLAB的电磁振动仿真分析方法。结合电磁振动学和牛顿运动学方法综合建立简化的电磁力理论推导,借用MATLAB分析正弦和余弦对电磁力的影响规律,利用振动摩擦焊接试验台对所建立的电磁力理论推导方法进行实验验证。研究结果表明,当输入正弦信号,时间为0.002 5s时,电磁力最大值为400N;当输入余弦信号,时间为0.002 6s时,电磁力最大值为556.080 0N,从而为振动摩擦焊接机的外激振力及其频率确定提供了依据。 相似文献
12.
利用基于自制的射频能量设备对胃肠组织焊接算法进行优化研究,通过改变终止电压衰减量降低组织热损伤,以防止组织结痂、碳化现象发生。在实验过程中,通过控制单一变量,完成猪小肠焊接实验,对终止电压进行不同系数的衰减,分别取衰减量（DV）为60%、80%和100%,采用爆破压和热损伤评估焊接结果。经过爆破压和热损伤实验,得出以下结果：当调整电压衰减量为60%、80%和100%时,爆破压分别为9.387±0.423 7KPa、10.17±0.501 3KPa、9.286±0.427 9KPa;热损伤分别为0.376 9±0.019 48cm、0.398 8±0.010 25cm、0.419 4±0.015 01cm。实验表明,在合适的电压衰减系数算法下,热损伤及爆破压均有优化。在实际应用中,应该选取适当的电压衰减系数,才可保证管腔组织闭合后具有较大的爆破压和较小的热损伤范围。 相似文献
13.
Improving the Fatigue Performance of the Welded Joints of Ultra-Fine Grain Steel by Ultrasonic Peening 总被引：2，自引：0，他引：2
Contrast tests were carried out to study the fatigue performance of the butt joints treated by ultrasonic peening, aiming at the improvement of ultrasonic peening treatment(UPT) on welded joints of a new material. The material is a new generation of fine grain and high purity SS400 steel that has the same ingredients as the traditional low carbon steel. The specimens are in two different states:welded and ultrasonic peening conditions. The corresponding fatigue testing data were analyzed according to the regulation of the statistical method for fatigue life of the welded joints established by International Institute of Welding(IIW). Welding residual stress was considered in two different ways: the constant stress ratio R = 0.5 and the Ohta method. The nominalstress-number (σ-N) curves were corrected because of the different plate thickness compared to the standard and because there was no mismatch or angular deformation. The results indicated that: 1 ) Compared with the welded specimens, when the stress range was 200 MPa, the fatigue life of the SS400 steel specimens treated by ultrasonic peening is prolonged by over 58 times, and the fatigue strength FAT corresponding to 106 cycles is increased by about 66％; 2) As for the SS400 butt joint ( single side welding double sides molding) , after being treated by UPT, the nominal S-N curve (m = 10) of FAT 100 MPa(R =0.5) should be used for fatigue design. The standard S-N curves of FAT 100 MPa (R = 0.5, m = 10) could be used for fatigue design of the SS400 steel butt joints treated by ultrasonic peening. 相似文献
14.
Thin plates of 21% Cr ferritic stainless steel welded by pulsed gas tungsten arc welding at different pulse frequencies were investigated for the microstructure characteristics and hardness behavior.The welds contained columnar grains in the outer part and fine equiaxed grains in the central region due to the pulsed process. 相似文献
15.
16MnⅥ(HIC)锻钢为低合金高强度结构抗氢钢,焊接性能良好。针对冷高分罐在制造过程中易出现的突出问题,分析了其基体材料16MnⅥ(HIC)的焊接性,阐述了克服该材料在焊接过程中出现缺陷的工艺措施。试验结果表明,通过采取合理的焊接工艺,可保证该类材料的焊接性,并为窄间隙埋弧焊焊接高压重容提供依据。 相似文献
16.
刘其中 《湖南广播电视大学学报》2011,(2):70-72
本文介绍了一种用于输送橡胶产品的物料风机叶轮改造的不锈钢焊接工艺措施.针对其在高速旋转中易产生撕裂损伤等现象,从叶片材质、强度及焊接制作工艺等方面进行了探讨,制定了相应的叶轮改造焊接工艺方案,经检测叶轮各项指标符合要求,使用寿命优于进口叶轮. 相似文献
17.
纸基摩擦材料的组成与工艺研究进展 总被引：1，自引：0，他引：1
纸基摩擦材料是自动变速器和湿式刹车装置使用的重要摩擦材料。材料性能决定车辆运行的安全性和平稳性,反过来又受到组成与制备工艺的制约。本文综述了近年来纸基摩擦材料的组成与工艺研究进展。 相似文献
18.
Martin Dyke 《British Journal of Sociology of Education》2015,36(4):542-557
The paper makes a connection between transmission modes and constructivism in sociology and education, respectively. There are parallels between Archer’s criticism of upward and downward conflation in social theory, and approaches to learning in education. In her 2012 book, Archer seeks to reconceptualise socialisation as relational reflexivity. This paper seeks to connect this idea to thinking about learning in relational terms and links the analysis to Young’s account of ‘bringing knowledge back in’. The paper uses an example from field work on participation in learning to provide concrete examples that illuminate the points being made. It argues that learning theory needs to move away from transmission and the constructivists’ ideas about education and to consider the relational aspects of learning. 相似文献
19.
The authors recognized a close similarity between practices used in online genealogy research and those common in online education. Uses of a popular online database service were examined within a peer instruction community dedicated to researching a family history topic. Three community subgroups were divided into leaders, who base their work on external sources, and followers who copy the leaders’ conclusions. The accuracy and error levels of the 21 family trees produced by these researchers were calculated in relation to data obtained from offline archives. The trees created in the online process all contained flawed details and invalid conclusions due to practices similar to those of massive open online courses. The inconsistent reliability of the online approaches is discussed in terms of the ‘fog’ that descends upon knowledge when facts are distorted by academic jargon, disciplinary trends, and institutional priorities, and which increases with its transmission to others by non-experts. 相似文献
20.
张建 《温州职业技术学院学报》2014,(1):61-64
低温环境金属的焊接易导致焊接接头产生冷裂纹.为减少焊接冷裂纹的产生,需采用预热措施.采用焊条电弧焊在环境温度为-15℃下进行T形接头焊接仿真,运用Simufact-Welding软件分析焊件预热到80℃和120℃时焊缝处的残余变形和残余应力.结果表明,预热到120℃时,焊缝处的残余变形小;预热到120℃时,除焊缝起始点和终止点外,其余焊缝处的残余应力小.因此,合理控制预热温度,可减小晶粒脆化;适当增大t./5时间,有利于缓解接头的冷却速度,减小淬硬倾向. 相似文献