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1.
产品的表面质量差严重制约了熔融沉积成型(fused deposition modeling,FDM)工艺的发展,通过粗糙度成型机理构建参数模型是提升FDM 成型件表面质量的重要途径。文章以某FDM 打印设备成型件的水平表面粗糙度为例,通过探讨参数三次曲线与多段直线拟合的丝宽模型,利用粗糙度的几何机理提出了基于3 个主要工艺参数的回归模型,采用样条变换的非线性偏最小二乘回归(partial least squares,PLSR)建立对所选参数的有效预测模型,并对建模中未覆盖的不同打印参数下的实验数据样本进行校验,分析工艺参数对水平表面粗糙度的影响。通过以上研究方法,提高了水平表面粗糙度预测效率,获取了相关的经验知识。  相似文献   

2.
Access to adequate anatomical specimens can be an important aspect in learning the anatomy of domestic animals. In this study, the authors utilized a structured light scanner and fused deposition modeling (FDM) printer to produce highly accurate animal skeletal models. First, various components of the bovine skeleton, including the femur, the fifth rib, and the sixth cervical (C6) vertebra were used to produce digital models. These were then used to produce 1:1 scale physical models with the FDM printer. The anatomical features of the digital models and three‐dimensional (3D) printed models were then compared with those of the original skeletal specimens. The results of this study demonstrated that both digital and physical scale models of animal skeletal components could be rapidly produced using 3D printing technology. In terms of accuracy between models and original specimens, the standard deviations of the femur and the fifth rib measurements were 0.0351 and 0.0572, respectively. All of the features except the nutrient foramina on the original bone specimens could be identified in the digital and 3D printed models. Moreover, the 3D printed models could serve as a viable alternative to original bone specimens when used in anatomy education, as determined from student surveys. This study demonstrated an important example of reproducing bone models to be used in anatomy education and veterinary clinical training. Anat Sci Educ 11: 73–80. © 2017 American Association of Anatomists.  相似文献   

3.
The hole-making process in stack materials consisting of carbon fiber reinforced plastics(CFRP) and Ti-6Al-4V remains a critical challenge. In this paper, an experimental study on the helical milling of CFRP/Ti-6Al-4V stacks was conducted by using two different machining strategies. Helical milling strategyⅠ machines both materials with identical machining parameters, while machining strategyⅡ uses two sets of machining parameters to machine each material. Helical milling performance was evaluated by the following indicators: tool life, cutting forces, hole quality(including diameter deviation, roundness, roughness, and hole edge quality). The results demonstrate that helical milling strategy Ⅱ outperformed strategy Ⅰ, leading to longer tool life(up to 48 holes), smaller cutting forces and better hole quality with higher geometric accuracy and smoother surface finish(Ra≤ 0.58 μm for Ti-6Al-4V and Ra ≤ 0.81 μm for CFRP), eliminating the need for reaming or de-burring.  相似文献   

4.
通过对立铣刀侧铣平面、凸凹圆弧面时,刀具旋转运动和进给运动的轨迹包络几何分析,计算出顺铣、逆铣时不同的残留高度,结果显示逆铣加工得到的表面粗糙度优于顺铣.采用顺铣和逆铣2种方法对平面、凸凹圆弧面进行加工,及表面粗糙度的对比和数据分析,也证实逆铣加工得到的表面粗糙度较好.  相似文献   

5.
表面粗糙度是用来评价一个加工后的零件的几何精度的标准,影响表面粗糙度的因素很多,其中包括砂轮的表面特性、形貌、磨削工艺参数等。通过磨削工艺实验并对数据分析找出表面粗糙度的影响因素及其变化规律,这样能够更好地找出使粗糙度变低的磨削参数以及砂轮的修整参数,所得出的参数能够为降低粗糙度提供更为充足的数学依据。  相似文献   

6.
The objective of the present research is to investigate the relationship among tool wear, surface topography, and surface roughness when high-speed end milling Ti-6Al-4V alloy, and also to define an optimal flank wear criterion for the cutting tool to integrate tool life and the surface roughness requirements of the finish milling process. An annealed Ti-6Al-4V alloy was selected as the workpiece material, undergoing end milling with uncoated carbide inserts. The flank wear of the insert was observed and measured with the toolmaker's microscope. To examine machined surfaces, 3D surface topography was provided by the white light interferometer, and the arithmetical mean roughness (Ra) was calculated with the WYKO Vision32 software. The flank wear increases with cutting time, and the maximal flank wear is set as the flank wear criterion. As the cutting process progresses, tool wear is the predominant factor affecting the variation of surface roughness. According to the plots for the tool wear propagation and surface roughness variation, an optimal flank wear criterion can be defined which integrates the tool life and the surface roughness requirements for the finish milling process.  相似文献   

7.
针对激光选区熔化成形倾斜薄壁件尺寸精度低、成形质量差等问题,应用响应曲面法研究工艺参数及倾斜角度对薄壁件壁厚的影响,建立倾斜角度、工艺参数与壁厚相对误差关系模型。结果表明:倾斜角度对壁厚的影响最大,激光功率次之。由于倾斜角度改变,薄壁件悬垂面粉末支撑区域不同,导热效果存在差异,激光功率与扫描间距对于不同倾斜角度的薄壁件壁厚影响不同。其中,激光功率对45°倾斜薄壁件壁厚的影响最大,当激光功率选择150~350W时,壁厚相对误差最大差值为24%而扫描间距对90°倾斜薄壁件壁厚的影响最大,当扫描间距选择0.1~0.2mm时,壁厚相对误差最大差值为9.5%,合理的工艺参数能够有效降低壁厚相对误差。  相似文献   

8.
The geometrical model of the filament during the fused deposition modeling (FDM) process was firstly proposed based on three different models, tractrix, parabola, and catenary. Comparing with the actual measured filament curves on the Stratasys 1600 FDM machine, it is indicated that the tractrix model had the best agreement with the actual measured curves. With the analytical simulation, the nozzle trajectories in the straight-line deposition road, circle road, and arbitrary continuous curve road were deduced, according to the traxtric based geometrical model of the filament.  相似文献   

9.
The geometrical model of the filament during the fused deposition modeling (FDM) process was firstly proposed based on three different models, tractrix, parabola, and catenary. Comparing with the actual measured filament curves on the Stratasys 1600 FDM machine, it is indicated that the tractrix model had the best agreement with the actual measured curves. With the analytical simulation, the nozzle trajectories in the straight-line deposition road, circle road, and arbitrary continuous curve road were deduced, according to the traxtric based geometrical model of the filament.  相似文献   

10.
This paper reviews recent progress in electrophoretic deposition (EPD), particularly in solid oxide fuel cells (SOFCs). EPD is a simple, cost-effective, and geometrical flexible colloidal process. With its excellent control of thickness and other morphological characteristics, it is favored for the fabrication of SOFCs because each component layer of an SOFC has different requirements. However, the effectiveness of EPD is closely related to the suspension stability and EPD processing parameters. Maintaining a stable suspension and optimizing the EPD processing parameters are essential to achieve a dense and uniform deposition layer. Key parameters in maintaining the suspension stability are generally categorized into colloidal related parameters, including particle size and solid loading, and suspension media related parameters, including dielectric constant and conductivity. The effects of these parameters are often reflected by the zeta potential of the suspension, which can be manipulated by using charging agents to maintain a stable state. The deposition time and applied voltage are key parameters in optimizing the EPD process through their effects on the deposition rate. The effects of these parameters on particle surface charges and on the EPD mechanism are discussed.  相似文献   

11.
To improve the machinability of optical glass and achieve optical parts with satisfied surface quality and dimensional accuracy, scratching experiments with increasing cutting depth were conducted on glass SF6 to evaluate the influence of cutting fluid properties on the machinability of glass. The sodium carbonate solution of 10.5% concentration was chosen as cutting fluid. Then the critical depths in scratching experiments with and without cutting fluid were examined. Based on this, turning experiments were carried out, and the surface quality of SF6 was assessed. Compared with the process of dry cutting, the main indexes of surface roughness decrease by over 70% totally. Experimental results indicated that the machinability of glass SF6 can be improved by using the sodium carbonate solution as cutting fluid.  相似文献   

12.
This paper makes an approach to the approximate optimum in structural design, which combines the global response surface (GRS) based multivariate adaptive regression splines (MARS) with Move-Limit strategy (MLS). MARS is an adaptive regression process, which fits in with the multidimensional problems. It adopts a modified recursive partitioning strategy to simplify high-dimensional problems into smaller highly accurate models. MLS for moving and resizing the search sub-regions is employed in the space of design variables. The quality of the approximation functions and the convergence history of the optimization process are reflected in MLS. The disadvantages of the conventional response surface method (RSM) have been avoided, specifically, highly nonlinear high-dimensional problems. The GRS/MARS with MLS is applied to a high-dimensional test function and an engineering problem to demonstrate its feasibility and convergence, and compared with quadratic response surface (QRS) models in terms of computational efficiency and accuracy.  相似文献   

13.
切削加工金属零件表面粗糙度形成的相关因素及控制   总被引:2,自引:0,他引:2  
针对目前许多机械企业金属零件表面粗糙度难控制、质量与效益矛盾的问题,本文对表面粗糙度形成的相关因素进行了理论分析,并结合实践观察总结出相应的一系列措施。  相似文献   

14.
Advances in three‐dimensional (3D) printing allow for digital files to be turned into a “printed” physical product. For example, complex anatomical models derived from clinical or pre‐clinical X‐ray computed tomography (CT) data of patients or research specimens can be constructed using various printable materials. Although 3D printing has the potential to advance learning, many academic programs have been slow to adopt its use in the classroom despite increased availability of the equipment and digital databases already established for educational use. Herein, a protocol is reported for the production of enlarged bone core and accurate representation of human sinus passages in a 3D printed format using entirely consumer‐grade printers and a combination of free‐software platforms. The comparative resolutions of three surface rendering programs were also determined using the sinuses, a human body, and a human wrist data files to compare the abilities of different software available for surface map generation of biomedical data. Data shows that 3D Slicer provided highest compatibility and surface resolution for anatomical 3D printing. Generated surface maps were then 3D printed via fused deposition modeling (FDM printing). In conclusion, a methodological approach that explains the production of anatomical models using entirely consumer‐grade, fused deposition modeling machines, and a combination of free software platforms is presented in this report. The methods outlined will facilitate the incorporation of 3D printed anatomical models in the classroom. Anat Sci Educ 10: 383–391. © 2017 American Association of Anatomists.  相似文献   

15.
积屑瘤是在数控车削的过程中形成的,它的存在是动态发展的.具有不规则性,不稳定性.虽然有一定正面作用,但更多的是消极作用.其引起零件粗糙度的增大对机械产品的精度产生重大影响,进而影响到产品的质量.在实际操作中应运用各种科学方法和手段对其加以预防和控制.  相似文献   

16.
高速切削(HSC)以高的加工效率和高的加工质量为主要特征。工件已加工表面粗糙度为评价工件表面质量的重要指标。机床、刀具与工件材料是影响高速切削已加工表面粗糙度的外在关键因素,通过对铝合金高速切削条件下工件表面粗糙度形成过程及影响因素的深入分析研究、对降低工件已加工表面粗糙度方法和手段的探索,系统地分析了切削过程中表面粗糙度的控制因素。  相似文献   

17.
在机械切削过程中,积屑瘤的产生,将直接影响工件表面质量和尺寸精度。针对这一情况,所采用的几种措施防止积屑瘤的产生。  相似文献   

18.
为探究FDM零件压缩作用下连续变形失效的机理,对125种不同构型的零件压缩实验比较力学性能。基于正交实验设计理论,通过多因素组合分析确定零件连续变形失效原因。正交实验结果表明,抗压缩强度影响从大到小排序为层片厚度、材料种类、填充率、打印质量。采用仿真手段模拟了压缩变形后微观失效的变化规律。结果表明,材料进入塑性阶段必须考虑损伤形成的影响,塑性阶段后促进损伤扩展,应防止构件出现塑性过程导致局部失效破坏,验证了模拟方法的合理性。  相似文献   

19.
针对现有的零部件测绘方法存在的绘图繁琐,准确率低问题,提出了应用AutoCAD三维实体建模进行零部件测绘的方法。首先以AutoCAD为平台对测绘的机械产品进行三维设计,然后利用AutoCAD的solview和solprof功能由三维模型直接生成二维工程图样。这种方法准确率高,简化了绘图过程,符合人们的设计思路,提高了设计效率。  相似文献   

20.
In all machining processes, tool wear is a natural phenomenon and it leads to tool failure. The growing demands for high productivity of machining need use of high cutting velocity and feed rate. Such machining inherently produces high cutting temperature, which not only reduces tool life but also impairs the product quality. Metal cutting fluid changes the performance of machining operations because of their lubrication, cooling and chip flushing functions, but the use of cutting fluid has become more problematic in terms of both employee health and environmental pollution. The minimization of cutting fluid also leads to economical benefits by way of saving lubricant costs and workpiece/tool/machine cleaning cycle time. The concept of minimum quantity lubrication (MQL) has been suggested since a decade ago as a means of addressing the issues of environmental intrusiveness and occupational hazards associated with the airborne cutting fluid particles on factory shop floors. This paper deals with experimental investigation on the role of MQL by vegetable oil on cutting temperature, tool wear, surface roughness and dimen- sional deviation in turning AISI-1060 steel at industrial speed-feed combinations by uncoated carbide insert. The encouraging results include significant reduction in tool wear rate, dimensional inaccuracy and surface roughness by MQL mainly through reduction in the cutting zone temperature and favorable change in the chip-tool and work-tool interaction.  相似文献   

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