共查询到20条相似文献，搜索用时 671 毫秒
1.
高广进 《天津职业院校联合学报》2011,13(2):43-46
在高速铣削中由球头铣刀的几何因素致使加工表面残留高度发生相应改变,而其影响因素是多方面的,通过对铝合金试件的表面粗糙度实验分析出不同几何因素对加工表面质量的影响程度。 相似文献
2.
刀具结构创新是实现高效加工的有效途径之一 总被引：1，自引：1，他引：0
徐进 《广东轻工职业技术学院学报》2008,7(4):7-10
刀具结构创新是提高切削效率,实现高效加工的有效手段之一。以切削变形和切削摩擦两个基本问题为出发点,对刀具几何结构进行创新改造,使第Ⅲ变形区中材料的延展变形实现向着低应力区域的多维塑性流动。对外圆车削试件的已加工表面和对刀具检测表明,创新刀具能够有效地降低工件表面粗糙度,提高尺寸精度,使已加工表面层中保持残余压应力;减轻刀具的磨损,提高刀具耐用度。 相似文献
3.
前混合水射流喷丸强化表面粗糙度预测 总被引：1，自引：0，他引：1
选择对喷丸表面粗糙度起主要影响作用的喷丸压力、喷嘴扫描速度和靶距3个因素,各6个水平,选用直径为0.25 mm的玻璃弹丸,应用前混合水射流对2A11铝合金进行喷丸试验;采用针描法和SJ-201 Surface Roughness Tester测量喷丸表面粗糙度;基于表面粗糙度试验数据,应用多元线性回归和多项式回归分析方法建立喷丸表面粗糙度数学模型,并将模型应用于喷丸表面粗糙度预测,研究表明:多元线性回归预测模型,计算精度高、泛化能力强、预测效果好,平均相对误差为13.37％,能够满足工业生产对喷丸表面粗糙度预测精度的要求,具有较大的实用价值. 相似文献
4.
NAK80材料曲面高速铣削表面质量实验研究 总被引：1，自引：0，他引：1
通过实验，研究了模具制造业中常用的NAK80材料的表面粗糙度形成及曲面高速加工工艺参数的选择策略，分析了NAK80材料在高速铣削加工中以铣代磨的切削机理。结果表明，NAK80材料适合高速加工，在未来将成为高级橡塑模具的主要应用材料。 相似文献
5.
詹友基江宋然许永超左振周家骐 《福建工程学院学报》2020,(6):511-517
采用树脂结合剂金刚石砂轮对纳米晶粒硬质合金进行平面磨削试验,结合单因素和正交实验研究不同磨削要素即磨削深度ap、工件进给速度vw、砂轮线速度vs 对磨削纳米晶粒硬质合金表面粗糙度的影响。结果表明,磨削深度ap 和工件进给速度vw 增加,表面粗糙度增加?砂轮线速度vs 增加,表面粗糙度减小。磨削3 要素对纳米晶粒硬质合金表面粗糙度影响程度的大小依次是工件进给速度、砂轮线速度、磨削深度。因此,为了获得好的表面质量可以采取小进给、小切深、高砂轮线速度的组合方式进行磨削?同时建立了磨削纳米晶粒硬质合金的表面粗糙度数学模型并验证了模型的可靠性。 相似文献
6.
The objective of the present research is to investigate the relationship among tool wear, surface topography, and surface roughness when high-speed end milling Ti-6Al-4V alloy, and also to define an optimal flank wear criterion for the cutting tool to integrate tool life and the surface roughness requirements of the finish milling process. An annealed Ti-6Al-4V alloy was selected as the workpiece material, undergoing end milling with uncoated carbide inserts. The flank wear of the insert was observed and measured with the toolmaker＇s microscope. To examine machined surfaces, 3D surface topography was provided by the white light interferometer, and the arithmetical mean roughness （Ra） was calculated with the WYKO Vision32 software. The flank wear increases with cutting time, and the maximal flank wear is set as the flank wear criterion. As the cutting process progresses, tool wear is the predominant factor affecting the variation of surface roughness. According to the plots for the tool wear propagation and surface roughness variation, an optimal flank wear criterion can be defined which integrates the tool life and the surface roughness requirements for the finish milling process. 相似文献
7.
Aiming at the surface integrity of titanium alloy Ti-6Al-4V in high speed side milling, a series of side mill- ing tests were carried out with uncoated carbide milling cutter at various milling speeds. Surface roughness, residual stress, subsurface microstructure and microhardness variations were investigated. The surface roughness measurement results present that the milling speed from 80 to 120 m/min fails to produce better and more stable roughness values compared with the result obtained from 320 to 380 m/min. The residual stresses in the feed direction and axial depth of cut direction are in similar trends for the two milling speed levels mentioned above. Moreover, the residual stress pro- duced at 320 to 380 m/min is lower and more stable than that at 80 to 120 m/min. The microstructure analysis shows that the volume of β phase in the near surface becomes smaller and the deformation of β phase in the near surface be- comes obvious with the increase of the milling speed. Subsurface microhardness variation was observed down to 200 μm below the machined surface at 80 to 120 m/min and down to 160 μm at 320 to 380 m/min. It is concluded that better surface integrity and higher material removal rate can be obtained at 320 to 380 m/min than at 80 to 120 m/min. 相似文献
8.
在弱碱性（ｐＨ：10～11无机水基电解液中，针对YG类硬质合金材料，采用双极性脉冲电流电解一磨料流喷射的电液束复合加工方法，对加工机理及加工过程进行了初步的分析和研究．在实验的基础上，总结出电参数、电解液参数等主要工艺参数对材料去除率、加工精度、表面粗糙度、电流效率等工艺性能指标的作用规律，并获得了较好的加工效果．其中，材料去除率最高为130mm3／min，加工精度达0．08mm． 表面粗糙度达 Ra 0．4 μm． 相似文献
9.
表面粗糙度是用来评价一个加工后的零件的几何精度的标准,影响表面粗糙度的因素很多,其中包括砂轮的表面特性、形貌、磨削工艺参数等。通过磨削工艺实验并对数据分析找出表面粗糙度的影响因素及其变化规律,这样能够更好地找出使粗糙度变低的磨削参数以及砂轮的修整参数,所得出的参数能够为降低粗糙度提供更为充足的数学依据。 相似文献
10.
童和平 《广东广播电视大学学报》2014,(1):109-112
基于集群磁流变效应超光滑平面抛光理论及试验装置对单晶碳化硅基片进行了平面抛光试验,结果表明,金刚石磨料对单晶Sic基片具有较高的材料去除率;加工间隙在1．5I砌左右具有较好的加工效果,随着加工时间的延长表面粗糙度越来越小,且30min内表面粗糙度变化率达到89％以上。通过优化工艺参数对单晶SiC进行集群磁流变平面抛光,发现经过30min加工,表面粗糙度Ra从42．1m下降到4．2nm,表明集群磁流变效应平面抛光用于加工单晶SiC基片可行且效果显著。 相似文献
11.
工件已加工表面的鳞刺，对工件表面粗糙度有严重的影响，本文通过对鳞刺的形成过程进行了详细分析，得出了鳞刺的形成原因，并且提出了防止措施。 相似文献
12.
机械设备的损坏很大程度都是从个别零件表面开始的.本文介绍了机械加工表面质量对机器零件使用性能的影响,分析了机械加工过程中影响表面质量的因素,并阐述了提高表面质量的有效措施. 相似文献
13.
Ni Jiansen Wan Xiaojing Wang Qing Cheng Xiaoying Liu Weimin Zhang Xingyao 《上海大学学报(英文版)》1997,1(1):79-82
The cyclic oxidation behaviors of Fe-28Al-5Cr-O. 1Zr (at%) and Fe-28A15Cr-O. 5Nb (at%) alloys have been investigated in air
at high temperature. The results show that the distinctive whisker-like oxides were formed on the surface of Zr-containing
Fe3 Al based alloy after 500 hrs. cyclic oxidation at 800 °C and 1000 °C. The results also indicate that the addition of small
amount of Zr to Fe3 Al based alloy can improve its adherence strength between the oxides and metal substrate and is beneficial to the oxidation
resistance. However, for the Nb-containing Fe3 Al based alloy, porous convoluted oxides were formed after 350 hrs. cyclic oxidation at 1000°C, and this type of oxides didn’t
not contribute to the oxidation resistance. 相似文献
14.
从切削力、刀具磨损、表面粗糙度3方面进行实验研究,找出P20钢与718钢的切削共性,从而得到预硬型塑料模具钢的加工特性.结果表明,对主切削力影响较大的是切削深度和进给量;当切削速度超过80～90 m/min时,表面粗糙度明显降低;与45钢相比,这类模具钢的刀具耐用度较差,且刀具主要磨损形态是磨料磨损. 相似文献
15.
To improve the machining precision of a surface grinding machine, a micropositioning workpiece table with high performance was used as auxiliary infeed mechanism to implement nanometer level positioning and dynamic compensation. To better understand the characteristics of the grinding machine modulated with micropositioning workpiece table, the dynamic model of the grinding system was established with modal synthesis and Lagrange's equation methods. The grinding system was divided into five subsystems. For each subsystem, the generalized kinematic and potential energies were obtained. Accordingly the dynamic model of the grinding system was given in the modal domain. The waviness of the grinding process was achieved based on the wheel and workpiece vibration. A nonlinear proportional integral derivative (PID) controller with differential trackers was developed to realize dynamic control. The simulation results show that the machining accuracy of the workpiece can be effectively improved by utilizing the micropositioning workpiece table to implement dynamic compensation. An experimental test was carried out to verify the proposed method, and the waviness of the workpiece can be reduced from 0.46 μm to 0.10 μm. 相似文献
16.
The methodology of 5-axis cutter selection to avert collision for free-form surface machining by flat-end cutters is presented.The combination of different cutters is adopt aiming at short machining time and high precision.The optimal small cutter is determined based on the geometric information of the points where a cutter most probably collide with the machined surface.Several larger cutters are slected to machine the surface in order to find the interference-free area.The difference of machining time for this area between the optimal small cutter and the large cutters is calculated.The functional relationship between the machining time and the radius of a cutter is established,by which the optimal number of cutters is obtained.The combination of cutters,which possesses the minimum overall machining time,is selected as the optimal cutter sizes.A case study has demonstrated the validity of the proposed methodology and algorithms. 相似文献
17.
特殊工件精密磨削是一个复杂的多变量影响过程,本文开展了精密磨削加工技术的优化研究。在利用已知加工外表面母线方程的基础上,采用了精密数控曲线磨削砂轮法向跟踪的方法,通过保证曲线轮廓上磨削点处的法线经过砂轮的回转平面,实现了砂轮与工件之间的恒定点接触,在分析砂轮与工件运动几何关系的基础上,建立了砂轮法向跟踪的数学模型,从而提高了加工精度,实现了对任意复杂曲线轮廓的磨削加工。 相似文献
18.
采用平底端刀五轴端铣加工模具曲面时,由于存在干涉和编程困难等问题,而大大影响其应用。对此,基于平底端刀端铣加工模具曲面的特点,将平底端刀五轴端铣加工模具曲面时的平底端刀和被加工曲面看作是一对互为共轭的空间啮合包络曲面,并用微分几何Frenet标架来描述数控加工的刀具轨迹,通过计算得到刀具轨迹的刀位点,从而设计平底端刀五轴端铣加工模具曲面的几何模型。 相似文献
19.
胥光蕙 《马钢职工大学学报》2014,(1):14-15,26
左端面带倒角的阶梯小轴,加工中应根据左端面的表面粗糙度的不同,安排不同的加工方案,以达到既保证加工精度又不影响加工效率的效果。 相似文献
20.
钛合金热加工窗口比较狭窄,通常热加工工艺很难同时满足各参数要求.本文采用刚塑性有限元法,通过钛合金锭坯镦粗过程进行了有限元模拟,重点分析了锭坯各部分温度的变化规律,尤其是中心区域的温升规律.结果表明:表面散热仅影响锭坯表面有限的范围,整体影响较小;锤头的热传导对锭坯的端面温降影响较大,但区域范围较小,应避免锤头与锭坯的长时间接触;塑性变形热在锭坯中心区域会产生比较大的温升,有可能导致过热,应考虑制定停顿工艺设计,以避免破坏性温升的发生.本文模拟结果可以为钛合金镦粗工艺设计提供参考. 相似文献