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1.
INTRODUCTION In powder compaction, the characteristics ofthe powder affect the compaction behavior and thequality of the pressed green body and its relativedensity, porosity, pore size distribution, sinteringand the consequent microstructure of the final sin-tered body. Superfine powder is prerequisite forpreparing high performance ceramic materials (Liu,1996; Lange et al., 1983; Lange, 1989). At present,most of the chemosynthesis methods are not suit-able for preparing industrial …  相似文献   

2.
Silicon carbide ceramics were prepared with SiC powder treated by the fluidized bed opposed jet mill as rawmaterials, and the effects of the ultra-fine treatment mechanism on the compaction and sintering behavior of SiC ceramicswere investigated. The results showed that the compacts had higher density and microstructure homogeneity when thesintering temperature of the compact was decreased; and that the surface microstructure, densification and mechanicalproperties of the sintered body could be ameliorated obviously.  相似文献   

3.
以α-SiC和BaAl2Si2O8(BAS)为原料,采用热压烧结工艺制备了SiC基复合材料.研究了添加剂对液相烧结SiC基复合材料的致密化、显微组织、抗弯强度及断裂行为的影响.测试结果表明,添加剂BAS有效促进了SiC基复合材料的致密化.40wt%BAS/SiC复合材料的抗弯强度和断裂韧性分别高达454MPa和5.1MPa·m^1/2.复合材料的主要增韧机制为SiC晶粒的拔出、裂纹偏转和裂纹桥连.  相似文献   

4.
Silicon carbide (SiC) composites were prepared by hot-press sintering from α-SiC starting powders with BaAl2Si2O8 (BAS). The effects of additives on densification, microstructure, flexural strength, and fracture behavior of the liquid phase sintered (LPS) SiC composites were investigated. The results show that the served BAS effectively promotes the densification of SiC composites. The flexural strength and fracture toughness of the SiC composites can reach a maximum value of 454 MPa and 5.1 MPa·m1/2, respectively, for 40% (w/w) BAS/SiC composites. SiC grain pullout, crack deflection, and crack bridging were main toughening mechanisms for the sintered composites.  相似文献   

5.
本文采用掺杂Cr2C3的方法探究增韧补强反应烧结SiC陶瓷的途径。通过凝胶注模成型及反应烧结工艺制备Cr/Si/C复相陶瓷由SiC、Si和CrSi2组成,CrSi2由Cr2C3与熔融Si反应生成;材料中SiC颗粒分布均匀,CrSi2存在明显偏析;Gr/Si/C复相陶瓷抗弯强度接近反应烧结SiC/Si陶瓷,平面应变断裂韧性KIC达到3.81MPa.m1/2;CrSi2分布不均和弱化界面结合是抗弯强度以及弹性模量降低的原因。  相似文献   

6.
以纳米级45S5生物玻璃粉体为原料,采用冷冻干燥法,以丙三醇(甘油)、聚乙二醇为分散剂,制备多孔生物陶瓷材料。实验结果表明:通过冷冻铸造法制备的复合陶瓷呈薄层状结构,在950℃下烧结的材料能保持多孔形貌,但是孔隙分布不均匀,大多为2-10μm的微孔,由阿基米德排水法测得的孔隙率知道孔隙在60%以上,孔径内部连通性良好;1 050℃下生物玻璃粉体出现玻璃软化,冻干胚体经烧结出现塌陷,微孔消失,孔径的连通性较差,大多数孔隙为不连通的半开孔。高温烧结定向多孔结构陶瓷胚体,温度高于1 000℃生物玻璃发生软化难以保持材料的定向多孔结构。生物玻璃粉体烧结多孔陶瓷的温度为950℃。  相似文献   

7.
利用废陶瓷辊棒作为主要原料采用高温煅烧法制备堇青石陶瓷材料,研究了烧成工艺对堇青石材料的晶相、显微结构和性能的影响。利用X射线衍射仪表征试样的晶相结构;利用扫描电子显微镜观察试样的显微结构;利用排水法测试试样的显气孔率和体积密度;通过万能试验机检测试样的抗弯强度。研究结果表明:试样经煅烧后形成堇青石陶瓷材料,主晶相为堇青石相,次晶相为镁铝尖晶石相。堇青石呈粒状分布,试样中具有一定量的玻璃相,均匀地分布着微米级的微孔。随着煅烧温度和保温时间的增加,显气孔率先减小后增大,体积密度先增大后减小,抗弯强度先增大后减小,最佳烧结工艺为煅烧温度1 350℃保温时间3h时,显气孔率最小为21 %,体积密度为1.96 g/cm3,抗弯强度最大为58 MPa。  相似文献   

8.
以ZnO、Al2O3粉体为原料,采用常压烧结方法制备高导电性Al:ZnO(AZO)陶瓷靶材,并系统研究了不同的成型压力、烧结工艺及其烧结温度对靶材电学特性和密度的影响。结果表明:成型压力的大小对于ZAO靶材本身的密度、成品率及最后烧结的性能都有很大的影响。成型压力为14Mpa时,靶材的电阻率最小,为0.35Ωcm。烧结温度的选择也是制备靶材的关键,为了避免靶材出现断层、上表面壳曲、微裂纹甚至开裂现象,要采用缓慢升温,长时间保温与缓慢降温的方法。实验表明,在1250℃时,AZO靶材表面平整致密,基本上达到了陶瓷靶材的烧结终点。  相似文献   

9.
陶瓷的热压烧结   总被引:3,自引:1,他引:3  
采用由自蔓延高温还原技术合成的TiB2陶瓷粉料,在不同烧结温度下热压制取TiB2陶瓷材料,对该材料的力学性能和微观结构特征进行研究.结果表明:随着烧结温度的增加,TiB2陶瓷材料的相对密度、硬度和抗弯强度都呈现先快后慢的增加趋势,导电性能增强.  相似文献   

10.
Appropriate addition of CuO/V2O5 and the reduction of the granularity of the raw materials particle decrease the sintering temperature ofNiZn ferrite from 1200℃ to 930 ℃. Furthermore, the magnetic properties of the NiZn ferrite prepared at low temperature of 930℃ is superior to that of the NiZn ferrite prepared by sintering at high temperature of 1200 ℃ because the microstructure of the NiZn ferrite sintered at 930℃ is more uniform and compact than that of the NiZn ferrite sintered at 1200℃. The high permeability of 1700 and relative loss coefficient tanδ/μi of 9.0-10^-6 at 100 kHz was achieved in the (Ni0.17Zn0.63Cu0.20)Fe 1.915O4 ferrite.  相似文献   

11.
采用激光烧结快速合成方法合成了形貌良好的Al2(WO4)3材料。扫描电镜(SEM)发现合成物样品表面组织呈树枝状,具有定向生长的趋势。能量散射光谱(EDS)分析显示合成物内部成分分布均匀。X射线衍射(XRD)分析证实合成物主要是Al2(WO4)3材料。拉曼光谱分析说明在合适激光工艺参数下可避免原料挥发,使原料完全参与反应。  相似文献   

12.
对稀土氧化物CeO2掺杂的BaTiO3系统微观结构和介电性能进行了研究。结果表明,在BaTiO3陶瓷中掺杂CeO2会产生细晶效应、介电常数增大以及介电损耗减小等现象。由X射线衍射仪(XRD)计算可知,c轴变长,a轴变短,增强,Ti^4+“自发极化强度,因而介电常数有所提高。由于Ce^4+离子进行A位取代,Ce^4+离子半径(0.103nm)小于Ba^2+离子半径(0.135nm),导致晶格常数有所减小,居里温度向低温移动。掺杂CeO2的摩尔分数为0.5%的BaTiO3陶瓷在1240℃下烧成的主要性能指标为:室温介电常数ε25℃≈3160,介电损耗-0.9%,-55℃到125℃范围内最大电容量变化率不超过±15%。  相似文献   

13.
通过传统的陶瓷工艺在较低的温度(〈1000℃)下制备了以ZnO陶瓷为基体的ZnO陶瓷/Ag复合材料.主要考察和讨论了其电学性能及相关问题.  相似文献   

14.
采用固相反应法制备了准同型相界处的0.68Pb(Mg1/3Nb2/3)O3-0.32PbTiO3陶瓷,探索了其最佳预烧温度,并研究了不同烧结温度下制备的陶瓷样品的微观形貌、致密度、铁电、压电性能.结果表明,样品的致密度和剩余极化随着烧结温度的升高而略有升高,矫顽电场随着烧结温度的升高而降低.烧结温度对样品的压电性能具有非常大的影响.1 200℃烧结的样品具有非常良好的压电性能:压电常数d33~560 pC/N,厚度振动机电耦合系数kt~54.0%,径向振动机电耦合系数kp~30.4%.  相似文献   

15.
依据外加电场与离子体系的相互作用,论述了电场力推动正负离子定向偶合扩散的基本原理。预期了几种由电场力推动正负离子定向偶合扩散而导致的异常烧结机理。这些机理联系着材料内部的各种特异显微结构的演变,对制备新型无机非金属材料有重要的应用意义。  相似文献   

16.
阐述了压铸法制备SiC/Al铝基复合材料的工艺,测试了碳化硅的粒径特性,并对碳化硅颗粒微观形貌进行了观察,采用湿法制备了碳化硅体积分数为60%碳化硅预制件素坯,并用该素坯制备了SiC/Al铝基复合材料。  相似文献   

17.
基于集群磁流变效应超光滑平面抛光理论及试验装置对单晶碳化硅基片进行了平面抛光试验,结果表明,金刚石磨料对单晶Sic基片具有较高的材料去除率;加工间隙在1.5I砌左右具有较好的加工效果,随着加工时间的延长表面粗糙度越来越小,且30min内表面粗糙度变化率达到89%以上。通过优化工艺参数对单晶SiC进行集群磁流变平面抛光,发现经过30min加工,表面粗糙度Ra从42.1m下降到4.2nm,表明集群磁流变效应平面抛光用于加工单晶SiC基片可行且效果显著。  相似文献   

18.
采用X射线衍射、扫描电镜和EDS能谱分析等手段研究了Bi2O3对低温燃烧法制备的非化学计量组成的MgO-Al2O3-SiO2三元系堇青石基微晶玻璃的相变和烧结特性的影响.研究结果表明:添加Bi2O3能明显促进μ-堇青石向α-堇青石的相转变或促进α-堇青石相的直接析晶,使α-堇青石相的析出温度从1050°C降到900°C;Bi2O3的加入可促进玻璃粉体的烧结致密化;Bi2O3的添加量以5%(质量分数)左右为宜,加入量太大会阻止微晶玻璃的晶化.  相似文献   

19.
To determine the ash characteristics during fluidized bed combustion and gasification purposes, the investigation of the impacts of chemical composition of Jincheng coal ash on the sintering temperature was conducted. A series of experiments on the sintering behavior at 0.5 MPa was performed using the pressurized pressure-drop technique in the combustion and gasification atmospheres. Meanwhile, the mineral transformations of sintered ash pellets were observed using X-ray diffractometer (XRD) analyzer to better understand the experimental results. In addition, quantitative XRD and field emission scanning electron microscope/energy dispersive X-ray spectrometer (FE-SEM/EDS) analyses of ash samples were used for clarifying the detailed ash melting mechanism. These results show that the addition of Fe2O3 can obviously reduce the sintering temperatures under gasification atmospheres, and only affect a little the sintering temperature under combustion atmosphere. This may be due to the presence of iron-bearing minerals, which will react with other ash compositions to produce low-melting-point eutectics. The FE-SEM/EDS analyses of ash samples with Fe2O3 additive show consistent results with the XRD measurements. The CaO and Na2O can reduce the sintering temperatures under both the combustion and gasification atmospheres. This can be also contributed to the formation of low-melting-point eutectics, decreasing the sintering temperature. Moreover, the fluxing minerals, such as magnetite, anhydrite, muscovite, albite and nepheline, contribute mostly to the reduction of the sintering temperature while the feldspar minerals, such as anorthite, gehlenite and sanidine, can react with other minerals to produce low-melting-point eutectics, and thereby reduce the sintering temperatures.  相似文献   

20.
采用激光烧结快速合成方法合成了形貌良好的Al2(WO4)3材料。扫描电镜(SEM)发现合成物样品表面组织呈树枝状,具有定向生长的趋势。能量散射光谱(EDS)分析显示合成物内部成分分布均匀。X射线衍射(XRD)分析证实合成物主要是Al2(WO4)3材料。拉曼光谱分析说明在合适激光工艺参数下可避免原料挥发,使原料完全参与反应。  相似文献   

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